Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Automatic production process of special-shaped strip

A technology for automatic production and special-shaped strips, applied in the field of special-shaped strips, can solve the problems of poor quality of finished products of special-shaped strips, increase labor costs, waste of raw materials, etc., and achieve the effects of improving dimensional stability, promoting automatic production, and improving production efficiency.

Active Publication Date: 2012-09-05
东莞市华富立装饰建材有限公司
View PDF10 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, in the existing preparation process of special-shaped strips, the extruded special-shaped strips need to be cut first, and then coated. After coating each special-shaped strip, there will be more than 1cm of residual material at both ends, which requires Cutting off the remaining material of the coated special-shaped strip again increases labor costs and wastes raw materials
Moreover, after the special-shaped strip is cut, it needs to go through the intermediate link of manual handling, and then wrap it to produce the finished product. The degree of automation of the production line is low, the operation is troublesome, the production efficiency is low, and the labor intensity is increased, and the labor cost increases accordingly. Moreover, the handling process is easy to cool and scratch the special-shaped edge banding strips. When it is to be coated, it needs to be heated twice to ensure the coating effect, which consumes energy and increases the cost of the enterprise. Moreover, the quality of the finished special-shaped strips produced by the second heating is poor, and the product The dimensional stability is low, the peel strength between the protective layer and the substrate is low, it does not meet the production requirements, and it is not suitable for large-scale and efficient automatic production by enterprises

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] A kind of automatic production process of special-shaped bar of the present embodiment, comprises the following steps:

[0027] A, Extrusion: Add PVC (polyvinyl chloride) raw material into extrusion molding equipment and heat and extrude. The temperature is 160°C-190°C, and the extrusion speed of the extrusion molding equipment is set at 10m / min-15m / min.

[0028] B. Cooling: introduce the primary product of special-shaped strips into cooling equipment, and the cooling equipment is provided with cooling liquid, and the primary product of special-shaped strips is cooled and shaped in the cooling liquid. The cooling liquid is water, which has good cooling effect and low cost.

[0029] C. Traction: The primary product of the special-shaped bar after the cooling treatment in step B is pulled by a traction device. The traction device is a crawler tractor. The contact area between the crawler tractor and the special-shaped bar is large, and the special-shaped bar is evenly str...

Embodiment 2

[0036] A kind of automatic production process of special-shaped bar of the present embodiment, comprises the following steps:

[0037] A. Extrusion: Add plastic raw materials to extrusion molding equipment and heat them to extrude. The plastic raw materials are shaped by the molding die of the extrusion molding equipment to obtain the primary product of special-shaped strips. The extrusion speed of the extrusion molding equipment is set to 1 m / min ~2m / min.

[0038] B. Cooling: introduce the primary product of special-shaped strips into cooling equipment, and the cooling equipment is provided with cooling liquid, and the primary product of special-shaped strips is cooled and shaped in the cooling liquid. The cooling liquid is water, which has good cooling effect and low cost.

[0039] C. Traction: The primary product of the special-shaped bar after the cooling treatment in step B is pulled by a traction device. The traction device is a crawler tractor. The contact area between...

Embodiment 3

[0045] A kind of automatic production process of special-shaped bar of the present embodiment, comprises the following steps:

[0046] A. Extrusion: Add ABS (acrylonitrile-butadiene-styrene) raw materials into extrusion molding equipment for heating and extrusion, and the ABS raw materials are shaped by the molding die of extrusion molding equipment to obtain special-shaped strip primary products. The extrusion temperature of the extrusion molding equipment is 180°C-215°C, and the extrusion speed of the extrusion molding equipment is set at 10m / min-20m / min.

[0047] B. Cooling: introduce the primary product of special-shaped strips into cooling equipment, and the cooling equipment is provided with cooling liquid, and the primary product of special-shaped strips is cooled and shaped in the cooling liquid. The cooling liquid is water, which has good cooling effect and low cost.

[0048] C. Traction: The primary product of the special-shaped bar after the cooling treatment in step ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to the technical field of a special-shaped strip and particularly relates to an automatic production process of the special-shaped strip. The automatic production process comprises the following steps of: A, extruding: adding raw materials into extrusion molding equipment to be extruded and molded to prepare a special-shaped strip primary product; B, cooling: introducing the special-shaped strip primary product into cooling equipment to be cooled and sized; C, drawing: drawing the special-shaped strip primary product by drawing equipment; D, drying: carrying out drying treatment on the special-shaped strip primary product; E, covering: carrying out protection layer covering on the special-shaped strip primary product by a covering machine to obtain a special-shaped strip semi-finished product; and F, cutting: cutting the special-shaped strip semi-finished product according to a needed specification size to prepare a special-shaped strip finished product. According to the automatic production process of the special-shaped strip disclosed by the invention, the production is integrated, raw materials are saved, the production cost is reduced, secondary heating is avoided, 20-30% of heat is saved and the production efficiency is improved to be more than 3 times of the previous production efficiency. The special-shaped strip prepared by the invention has good quality, the size stability is improved by 5-10% and the stripping strength of a protection layer and a substrate is improved by 10%.

Description

technical field [0001] The invention relates to the technical field of special-shaped strips, in particular to an automatic production process for special-shaped strips. Background technique [0002] With the improvement of people's living standards, people's requirements for home life are getting higher and higher. When modern people decorate interiors, they pay more attention to the overall perfection of decoration in order to beautify the living space in an all-round way. In the current interior decoration, in order to achieve a beautiful and high-end decoration effect, decorative building materials such as baseboards, floor closing strips, wardrobes, door and window frame strips are generally set. Skirting lines and floor closing strips are used to make up the joints of solid wood floors or composite wood floors, or the gaps reserved between the floor and the wall. Using skirting lines or floor closing strips to connect the joints or gaps can protect the The surface mak...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B29C69/00B29C47/00B29C47/38B29C47/34B29C65/76B29C48/08B29C48/355B29C48/395
CPCB29C48/08B29C48/0022
Inventor 谭洪汝谢志昆
Owner 东莞市华富立装饰建材有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products