Compound type automobile interior trim and preparation method thereof

A technology for composite and decorative parts, applied in chemical instruments and methods, synthetic resin layered products, upper structures, etc., can solve problems such as lack of elasticity, disappearance, skin thinning, etc., and achieve improved product qualification rate, no damage and Defects and the effect of reducing the scrap rate

Inactive Publication Date: 2012-06-20
LIMING RES INST OF CHEM IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This composite material production method is advanced to a certain extent, but there are still some problems in actual production: 1. During the process of manufacturing the inner core using polyurethane reaction injection molding technology, the polyurethane two-component material undergoes polymerization reaction in the mold cavity after mold closing , because the polyurethane polymerization reaction is an exothermic reaction, it will generate a certain amount of heat and pressure. The increase in temperature and pressure will easily cause adverse effects on the thermoplastic skin material, which will cause the skin to become thinner and the pattern to become lighter or disappear. In severe cases, it may cause The whole product is scrapped; 2. When the glass fiber bundles and polyurethane reactive materials are ...

Method used

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  • Compound type automobile interior trim and preparation method thereof
  • Compound type automobile interior trim and preparation method thereof
  • Compound type automobile interior trim and preparation method thereof

Examples

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Embodiment Construction

[0025] The present invention will be further described below in conjunction with embodiment. The parts mentioned below are all parts by mass. The polyurethane spray foam composition is Liming Chemical Research Institute brand LM-PT011PU stock solution; the two-component polyurethane composition for reaction injection molding is Liming Chemical Research Institute brand LM-RIM011PU stock solution.

[0026] The following takes the production of composite passenger car instrument panel products as an example to illustrate, specifically including the following steps:

[0027] 1. Blister molding of the product skin: (1) Design the mold for blister molding according to the shape of the instrument panel; (2) Preheat the mold to 50°C; (3) Use acrylonitrile-styrene-butylene with a thickness of 2mm Acrylic copolymer (ABS) textured coil is the skin material, which is cut into 2m×1.5m pieces; (4) Lay the sheet on the mold, heat the whole mold and the sheet, and raise the temperature to 70...

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Abstract

The invention discloses a compound type automobile interior trim and a preparation method thereof. The compound type automobile interior trim provided by the invention consists of three layers of materials, wherein a plastic suction forming layer is arranged on the surface, a spraying type semi-rigid polyurethane foam layer is arranged at the middle, and a polyurethane reaction injection forming material layer is arranged at the bottom. In the plastic suction forming step on the surface, the moulds with different shapes can be used according to the requirements of different products, the materials with different hardness are selected, and the surface of the automobile interior trim product with pattern can be formed according to the mould design. The polyurethane spraying foam composition used in the polyurethane foam spraying forming process has two components, and the spraying is performed on a two-component spraying machine. After the second step is finished, the third step of performing the enhanced polyurethane reaction injection forming technology can be immediately performed without the steps of demoulding, post-curing and the like. According to the invention, the product does not protrude or deform easily, and has surface elasticity, relatively good handfeael and high product grade.

Description

technical field [0001] The invention belongs to the field of polyurethane and composite materials thereof, and in particular relates to a production process of automobile interior trim parts compounded by various materials such as polyurethane, PVC, ABS and glass fiber. Background technique [0002] With the development of the automobile industry, the requirements for automobile safety, lightweight, environmental protection and energy saving are getting higher and higher. Therefore, materials with high performance and low density have always been the research direction of the automobile industry. High-performance polymer materials, especially polyurethane materials, are more and more widely used in automotive parts due to their good performance, low density, and strong designability. Among them, they can be used in automotive soft foam in interior parts. Plastic seat cushions, headrests, pillows, steering wheels, dashboards, luggage, roof linings, door inner guards, etc. Am...

Claims

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Application Information

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IPC IPC(8): B32B27/08B60R13/02
Inventor 于文杰孙嘉鹏朱小树董火成
Owner LIMING RES INST OF CHEM IND
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