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Die for building materials products and preparation method thereof

A technology for molds and products, applied in the field of molds for building materials and their preparation, can solve the problems of large amount of silica gel, environmental pollution, increase in manufacturing processes and costs, etc., and achieve the effects of speeding up mold turnover, reducing production costs, and simplifying production processes.

Active Publication Date: 2012-04-18
ENERGY EFFICIENCY TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the FRP mold prepared by the traditional process has the following disadvantages: 1) The release agent needs to be brushed before each use, which increases the manufacturing process and cost, and the release agent will pollute the surface of the building material product and affect the quality of the building material product; 2) It is very easy to cause the product to be heated unevenly and deform the product; 3) If the local temperature is too high, the product or the mold will be damaged; 4) The copper pipe used for water bath heating will have scale after long-term use, which will affect the heat conduction effect; 5) The production process of the glass fiber reinforced plastic mold easy to cause environmental pollution
6) The quality is too heavy
However, silicone molds have the following disadvantages: 1) Silicone is a soft material that is easily deformed during use, which affects the shape and size of building materials; difficulty
3) The amount of silica gel is large and the cost is high

Method used

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  • Die for building materials products and preparation method thereof
  • Die for building materials products and preparation method thereof
  • Die for building materials products and preparation method thereof

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[0020] The mold for building material products of the present invention is composed of a surface layer of non-stick material, an adhesive layer and a hard base material.

[0021] Specific steps are as follows:

[0022] 1) Use an air pump to clean the surface of the master mold, then evenly brush the release agent and let it stand for 10 minutes;

[0023] 2) Use a spatula to evenly spread the silicone surface layer on the surface of the master mold; after vacuum treatment, place two 25 angle irons in the length and width directions of the mold, and let it stand for 30 minutes;

[0024] 3) After the silicone surface layer is gelled, use a spatula to lay a silicone adhesive layer with a thickness of 2mm and vulcanize at room temperature for 10 minutes; lay a layer of gauze and let it stand for 60 minutes to wait for condensation;

[0025] 4) Lay the epoxy resin adhesive layer, that is, evenly lay a layer of epoxy resin gel coat on the gauze, then lay the glass fiber mesh cloth i...

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Abstract

The invention discloses a die for building materials products and a preparation method thereof. The die provided by the invention contains a preformed female die and is prepared by the following steps of: cleaning the female die by an air pump, coating a mold releasing agent on the surface of the female die, uniformly laying a silica gel surface layer on the surface of the female die coated with the mold releasing agent to form a nonstick material surface layer, placing a bar of angle iron at each long side of the die; successively laying a silica gel bonding coat and a layer of gauze on the silica gel surface layer after its gelation, laying an epoxy resin bonding layer and a layer of glass fiber grid cloth after coagulation of the silica gel bonding layer to form a bonding layer; laying an insulation plate and flat iron on the bonding layer, pressing tightly by using a steel plate and simultaneously installing seal section bars at the four corners of the die; laying epoxy resin mortar on the surface of the insulation plate to form a light filling layer; laying a layer of glass fiber biaxial cloth on the light filling layer, and laying an epoxy adhesive coat on the glass fiber biaxial cloth to form a hard base material. The die provided by the invention has a simple structure, is easy to demould, and can be used to effectively guarantee the quality of moulded products. In the meantime, the preparation method provided by the invention is convenient to operate, requires low cost, and is easy to maintain.

Description

technical field [0001] The invention relates to a mold and a preparation method thereof, in particular to a mold for building material products and a preparation method thereof. Background technique [0002] At present, the molds used in building materials are basically glass fiber reinforced plastic and silicone molds. The production of glass fiber reinforced plastic molds belongs to the traditional craft, which has the advantages of fast forming and high hardness. Chinese patent CN 101579899 A and Chinese patent CN 201320814 Y respectively describe two kinds of FRP mold manufacturing processes. However, the FRP mold prepared by the traditional process has the following disadvantages: 1) The release agent needs to be brushed before each use, which increases the manufacturing process and cost, and the release agent will pollute the surface of the building material product and affect the quality of the building material product; 2) It is very easy to cause the product to be...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C33/00B29C33/38
Inventor 花海东
Owner ENERGY EFFICIENCY TECH
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