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Argon arc welding process for narrow gap hot wire

A narrow gap, argon arc welding technology, applied in arc welding equipment, manufacturing tools, welding equipment, etc., can solve problems such as low efficiency, increased workload of process pipeline prefabrication, and inability to adapt, so as to reduce energy consumption and welding cost The effect of improving labor intensity and welding efficiency of workers

Inactive Publication Date: 2011-11-09
CHINA NAT OFFSHORE OIL CORP +1
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] With the development of modern industrial technology and the continuous expansion of production scale, the workload of process pipeline prefabrication has greatly increased. At the same time, the diameter of process pipeline is getting larger and the wall of the pipe is getting thicker. To meet the needs of modern production development, for example, the process pipeline used in the construction of offshore engineering blocks has a maximum pipe diameter of 30in and a pipe wall thickness of 56mm. If ordinary manual argon arc welding is still used, two welders with conventional V-shaped grooves should be used Welding at the same time requires 3 to 4 days of welding, which obviously cannot meet the requirements of the current production situation.

Method used

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Effect test

Embodiment

[0016] ASTM standard A106Gr.B steel pipe with a specification of Φ323×25.4mm is used for welding. The main operation steps are as follows:

[0017] 1. Preparation process before welding:

[0018] ①Preparation of the groove, prepare a single-sided U-shaped groove by machining, the gap is 0mm, and the blunt edge is 2mm; clean the groove and both sides of the inner and outer walls until the metallic luster is exposed;

[0019] ② Butt joint assembly groove, and check to confirm that there is no defect within 20mm of the welded part and its edge;

[0020] ③ Select the welding material, and the welding wire is Jintai's JG-50 welding wire with a diameter of φ1.0mm.

[0021] 2. Bottom welding process:

[0022] Fully automatic welding equipment is used for bottom welding, and the welding is performed counterclockwise from the position of 12 o'clock. The welding parameters are set as follows: the diameter of the welding wire is φ1.0mm, the diameter of the tungsten electrode is φ4.0mm...

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PUM

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Abstract

The invention provides an argon arc welding process for a narrow gap hot wire. The process comprises pre-welding preparation processes which comprise a groove formation process, a groove butt joint assembly process, a welding material selection process and a welding parameter setting process, a bottoming welding process, a filling welding process and a surface covering welding process. In the improvement of the process, a groove is a narrow gap U-shaped groove; a hot wire process is used for the bottoming welding process, the filling welding process and the surface covering welding process; the argon arc welding process meets the requirements of full-automatic all-position welding and has a reasonable design; by the process, welding processes can be reduced, welding materials can be saved, cost and labor intensity of workers can be reduced, and welding quality and efficiency can be effectively improved; and the process is particularly suitable for the pre-manufacturing welding of a pipeline which cannot be rotated.

Description

technical field [0001] The invention relates to welding technology, in particular to a narrow gap hot wire argon arc welding process. Background technique [0002] With the development of modern industrial technology and the continuous expansion of production scale, the workload of process pipeline prefabrication has greatly increased. At the same time, the diameter of process pipeline is getting larger and the wall of the pipe is getting thicker. To meet the needs of modern production development, for example, the process pipeline used in the construction of offshore engineering blocks has a maximum pipe diameter of 30in and a pipe wall thickness of 56mm. If ordinary manual argon arc welding is still used, two welders with conventional V-shaped grooves should be used Welding at the same time requires 3 to 4 days of welding, which obviously cannot meet the requirements of the current production situation. [0003] In view of this, the use of highly automated welding equipme...

Claims

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Application Information

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IPC IPC(8): B23K9/16B23K33/00B23K9/235
Inventor 杨炳发曹军徐玉强杨晓飞任凯李江海
Owner CHINA NAT OFFSHORE OIL CORP
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