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Formula and preparation method of light, energy-saving, heat-proof, sound-proof and fireproof door panel

A technology for thermal insulation, sound insulation and fire prevention, which is applied in chemical instruments and methods, manufacturing tools, ceramic products, etc., can solve the problems of semi-finished boards, etc., and achieve good flatness, cost saving, and high thickness uniformity. Effect

Inactive Publication Date: 2011-06-15
黄文辉
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

All door factories have high requirements on the "uniformity of thickness" of the door core board, which is generally within ±0.3mm. The semi-finished board produced according to the traditional molding process cannot meet the above requirements at all, and there is no more effective means to remedy it.

Method used

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  • Formula and preparation method of light, energy-saving, heat-proof, sound-proof and fireproof door panel

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] Weigh the raw material (kg) according to the following weight:

[0037] Magnesium cement 100, carbon fiber 0.5, glass fiber 0.5, plant fiber 0.5, sodium lauryl sulfate 0.42, emulsifier OP-100.28;

[0038] A method for manufacturing a lightweight, energy-saving, heat-insulating, heat-insulating, sound-insulating, and fireproof door core board includes the following steps:

[0039] (1) 0.42 kilograms of sodium lauryl sulfate and 0.28 kilograms of emulsifier OP-10 are mixed to prepare whipping agent;

[0040] (2) Put the bundled chopped fibers with a length of 1 to 3 cm into the mixer, add one-third of the above-mentioned brine to soften the total weight of the raw materials, that is, about 34 kg of brine, and stir it under the stirring of the stirring paddle Disperse the chopped fibers, add magnesium cement and pre-mixed foaming agent, stir for 7 minutes, 0.5 kg of carbon fiber, 0.5 kg of glass fiber, and 0.5 kg of plant fiber are evenly distributed in 100 kg of magnesiu...

Embodiment 2

[0044] Weigh the raw material (kg) according to the following weight:

[0045] Magnesium cement 90, carbon fiber 0.2, glass fiber 0.2, plant fiber 0.1, sodium lauryl sulfate 0.6, emulsifier OP-10 0.4;

[0046] The preparation method is as in Example 1.

Embodiment 3

[0048] Weigh the raw material (kg) according to the following weight:

[0049] Magnesium cement 110, carbon fiber 1, glass fiber 0.5, plant fiber 0.5, sodium lauryl sulfate 0.3, emulsifier OP-10 0.2;

[0050] The preparation method is as in Example 1.

[0051] Product specifications and sizes of the present invention:

[0052] Length: 800-2400mm

[0053] Width: 600-1200mm

[0054] Thickness: 15-100mm

[0055] Product use of the present invention:

[0056] 1. Lightweight partition walls, lightweight fireproof partitions, heat and sound insulation walls, and partitions;

[0057] 2. Thermal insulation materials;

[0058] 3. Fire door core filling material.

[0059] Because the magnesium cement product is an exothermic chemical reaction when it is solidified, its heat release rate is high, and the temperature can reach 110-125°C (related to the ambient temperature during molding); at the same time, its exothermic reaction time is relatively concentrated (about 20 minutes aro...

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Abstract

The invention discloses a preparation method of a light, energy-saving, heat-proof, sound-proof and fireproof door panel. The door panel comprises the following raw materials in parts by weight: 90-110 parts of magnesia cement, 0.5-2 parts of chopped fiber and 0.5-1 part of foaming agent, wherein the chopped fiber consists of carbon fiber, glass fiber and vegetable fiber; and the foaming agent is prepared from sodium lauryl sulfate and emulsifier OP-10 according to a ratio of 3:2. The preparation method of the door panel comprises the following steps: mixing chopped fiber, magnesia cement and foaming agent to obtain a magnesia cement product; and placing the magnesia cement product in a special mould box and curing to obtain the finished product. The product disclosed by the invention has the advantages that the product has light weight, high strength and high durability, is mothproof, corrosion-proof and moistureproof, can keep warm, insulate heat, save energy, insulate and absorb sounds, resist fire and is environment-friendly and can be cut, planed and sawed.

Description

technical field [0001] The invention belongs to the field of material preparation, and discloses a formula of a lightweight, energy-saving, heat-insulating, heat-insulating, sound-insulating, and fire-proof door core board and a manufacturing method thereof. Background technique [0002] Most of the existing door core panels on the market use expanded perlite as the main raw material, mixed with a certain proportion of inorganic high-binder and additives, and processed through a whole set of procedures. Perlite products include: high-strength hydrophobic expanded perlite board, hydrophobic perlite insulation board (perlite insulation brick), perlite fire door core board (fire door core board), perlite bulk material, large particle size pearl for gardening Rock, pearlite, perlite filter aid, etc. The performance of the above products is relatively single. [0003] Most of the users of fire door core boards are fire door manufacturers, and the processes of these manufacturer...

Claims

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Application Information

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IPC IPC(8): C04B28/30C04B38/02C04B16/02B28C5/40B28B7/02B28D1/08
Inventor 黄文辉
Owner 黄文辉
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