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Light fabric and production method thereof

A production method and fabric technology, applied in fabrics, textiles, textiles and papermaking, etc., can solve the problems of not easy fluffing and broken yarn, raised fabric cost and difficulty of production, etc., so as to achieve not easy pilling and stable quality , The effect of simple processing technology

Inactive Publication Date: 2011-04-06
TORAY FIBER RES INST(CHINA) CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Light and thin fabrics are mostly composed of 10-40 denier yarns, and the single-filament fineness is between 1.2-2.5 denier. The thicker the single-filament fineness, the less likely the warp yarn will be fluffed and broken; However, due to the quality management of technical equipment, domestic manufacturers currently produce grammes of 90g / m 2 The following thin fabrics are still blank
[0004] Patent No. 200810019259.5 discloses a four-sided elastic thin ground fabric. The warp and weft yarns of the fabric need to be twisted, and the liquid flow reduction is required in the dyeing and finishing process. Such a production method increases the cost of the fabric and the difficulty of production. In addition, the fabric With double weave, crepe weave, satin weave or perforated weave, there are still big problems in the physical properties of the finished product, such as snagging resistance and pilling.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] A light and thin fabric, the weave is plain weave, the warp and weft yarns are 30D-72-FDY (the composition is ordinary polyester, round section), the single filament fineness is 0.4D, and after warping and sizing, it is made of 0.3mm plastic heddle. Drafting and weaving on a plain weave water-jet loom, adopting an S-type upper shaft mode, a rotation speed of 450RPM, and a weft density wheel of 155T, to obtain a gray cloth with a density of warp and weft yarns of 163 threads / inch*158 threads / inch.

[0026] The above-mentioned gray cloth is scouring→presetting→dyeingdrying→water-repellent-antistatic finishing→heat settingcalendering, and finally the finished product is obtained. The warp and weft yarn density of the finished product is 180 / inch*170 / inch.

[0027] Key Process Parameters

[0028] Warping creel unwinding tension 0.05g / D

[0029] Warp tension 0.15g / D

[0030] Sizing Unwinding tension 0.16g / D

[0031] Coiling tension 0.24g / D

[0032] Co...

Embodiment 2

[0038] A light and thin fabric, the weave adopts variable plain weave, the warp and weft yarns are all 20D-40-FDY (the composition is nylon 6, the circular cross section), the monofilament fineness is 0.5D, and the plastic heddle of 0.3mm is used after warping and sizing Carry out drafting, then weave on the plain weave loom by adopting the S-type upper shaft mode, the number of revolutions is 450RPM, the weft density wheel is 151T, and the gray cloth is obtained, and its warp and weft yarn density is 191 / inch*153 / inch.

[0039] The above-mentioned gray cloth is made into products through scouring→presetting→dyeingdrying→water-repellent finishing→heat settingcalenderingcoating, and the warp and weft yarn density of the finished product is 210 / inch*162 / inch.

[0040] Key Process Parameters

[0041] Warping creel unwinding tension 0.04g / D

[0042] Warp tension 0.13g / D

[0043] Sizing Unwinding tension 0.14g / D

[0044] Coiling tension 0.15g / D

[0045] Parallel ...

Embodiment 3

[0051] A light and thin fabric with variable plain weave. The warp and weft yarns are all made of 30D-72-FDY (composition is ordinary polyester, triangular cross-section). The monofilament fineness is 0.4D. Carry out drafting, weave on plain weave water-jet loom, adopt L-shaped upper shaft mode, revolution number 500RPM, weft density wheel 163T, make gray cloth, its warp and weft yarn density is 180 / inch*165 / inch.

[0052] The above-mentioned gray cloth is scouring→presetting→dyeing→drying→water-repellent-antistatic finishing→heat settingcalendering, and finally the finished product is obtained. The warp and weft yarn density of the finished product is 195 / inch*178 / inch.

[0053] Key Process Parameters

[0054] Warping creel unwinding tension 0.06g / D

[0055]Warp tension 0.16g / D

[0056] Sizing Unwinding tension 0.17g / D

[0057] Coiling tension 0.20g / D

[0058] Parallel unwinding tension 0.22g / D

[0059] Coiling tension 0.28g / D

[0060] Weaving Weaving tensi...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention discloses a light fabric and a production method thereof. The light fabric consists of long terylene fiber or long nylon fiber with the fineness between 10 and 40 deniers, wherein the monofilament fineness of the long terylene fiber or the long nylon fiber is between 0.2 and 6 deniers. The production method of the light fabric comprises the steps of material selecting, warping, starching, warp rebeaming, weaving and post-finishing processing to finally obtain finished products. The fabric produced by the invention has the characteristics of light weight, softness, good downproofness, snagging resistance and the like, is difficult to generate pilling, has simple processing process and stable quality and is applicable to light sport suit and high-grade down coat.

Description

technical field [0001] The invention relates to a light and thin fabric and a production method thereof. Background technique [0002] In the 21st century, people have higher and higher requirements for the wearing performance of clothing fabrics. With the vigorous development of light and thin fabrics in recent years, many kinds of light and thin fabrics have emerged. The market demand is increasing day by day, but the problems that come with it are also coming one after another. [0003] Light and thin fabrics are mostly composed of 10-40 denier yarns, and the single-filament fineness is between 1.2-2.5 denier. The thicker the single-filament fineness, the less likely the warp yarn will be fluffed and broken; However, due to the quality management of technical equipment, domestic manufacturers currently produce grammes of 90g / m 2 The following lightweight fabrics are still blank. [0004] Patent No. 200810019259.5 discloses a four-sided elastic thin ground fabric. The w...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): D03D15/00D03D13/00D03D15/283
Inventor 包庆蔡东照顾梅花
Owner TORAY FIBER RES INST(CHINA) CO LTD
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