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Production method of galvanized steel wire
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A production method, galvanized steel wire technology, applied in the field of metallurgy, can solve problems such as corrosion of equipment and workshops, damage to the health of staff, and low production efficiency, and achieve the effects of ensuring integrity, convenient equipment installation, and low cost
Inactive Publication Date: 2011-11-30
YUXI YUBEI METALWORK
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Problems solved by technology
There are following problems in this technique: one, due to adopting the pickling process, the hydrochloric acid or sulfuric acid adopted have very large volatility and corrosivity, can corrode equipment and workshop, damage the health of the staff who is in this type of environment for a long time; 1. Annealing needs to heat the steel wire, and after the annealing is completed, the steel wire needs to be cooled. It is heated again during hot-dip plating, and the heat is wasted. Moreover, the multi-line low-speed simultaneous plating process is adopted, the production surface is wide, the speed is slow, the heat dissipation is high, and the energy consumption is high; three. 1. The process is complicated and the production efficiency is low; 4. Due to the existence of appeal problems, the production cost is high, the product profit is low, and the competitiveness is low
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Embodiment 1
[0027] like figure 1 As shown, the steel wire goes through the process of unwinding, mechanical stress relief 1, ultrasonic composite cleaning 2, water washing 3, assisted plating 4, hot-dip galvanizing 5, and winding process in sequence, and finally completes the hot-dip galvanizing of the steel wire. After the steel wire comes out of the disc unit, it first passes through two sets of stress relief devices whose directions are perpendicular to each other. After the steel wire bypasses the crimping wheel, it becomes corrugated, and the stress of the steel wire is eliminated by repeated bending deformation. Stress relief adopts two sets of directions perpendicular to each other such as figure 2 , image 3 , Figure 4 The shown stress relief device includes a bracket, the bracket includes a fixed base 21, a movable plate 22 and an eccentric shaft 23, the fixed base 21 is provided with a horizontal and transverse hole 24, and the side above the hole 24 is provided with an ecc...
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Abstract
The invention discloses a production method of a galvanized steel wire. A solvent method is mainly adopted for steel wire hot galvanization at present, and because an acid washing process is adopted, equipment and a factory can be corroded, the health of workers in the environment for a long time is damaged, and the energy consumption of the method is also higher. In order to overcome the defects, the invention provides the production method of the galvanized steel wire, which sequentially comprises the processes of wire unwinding, mechanical stress elimination, ultrasonic compound washing, water washing, plating assistance, hot-dip plating and wire winding. In the method, a plurality of steel wires are synchronously and continuously galvanized on line at the same speed, the traction force of the whole equipment is provided by wire winding equipment without other powers, and a roller is used in the wire arranging process of the steel wires. The production method is simple, a pluralityof galvanized steel wires can be synchronously and continuously produced at the same speed, and the production method has high efficiency, low energy consumption, time saving, labor saving and short period, avoids the possibility that the steel wire is rusted again, and has no acid washing, less environment pollution, low cost and good quality of the galvanized steel wire.
Description
technical field [0001] The invention relates to the metallurgical industry, in particular to the plating of metal materials. Background technique [0002] Hot-dip galvanizing of metal products is one of the most basic and effective anti-corrosion processes. Metal products that can be hot-dip galvanized include steel wire, plate, steel coil, steel pipe, structural parts and fasteners, among which steel wire is an important category. [0003] At present, the hot-dip galvanizing of steel wire mainly adopts the solvent method, which is a low-speed and simultaneous hot-dip galvanizing process for multiple steel wires. This technique has the following problems: one, due to the adoption of the pickling process, the hydrochloric acid or sulfuric acid used has great volatility and corrosiveness, which will corrode equipment and workshops, and damage the health of workers who have been in this type of environment for a long time; 1. Annealing needs to heat the steel wire, and after ...
Claims
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