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Ultra-high molecular weight polyethylene/polyvinyl chloride composite pipe and its manufacturing method

An ultra-high molecular weight, polyvinyl chloride technology, applied in the direction of pipes/pipe joints/fittings, hoses, pipes, etc., can solve problems that are difficult to meet sanitary technical standards, wear resistance, anti-adhesion, solvent resistance, etc. Problems such as high production costs are achieved to solve complex composite processes and low composite strength, highlighting substantive features, and simple manufacturing processes

Inactive Publication Date: 2011-12-28
SHANDONG KELI NEW MATERIAL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are deficiencies in tensile strength, low shear strength, and poor creep resistance, which limit its application.
[0003] Toughened polyvinyl chloride (PVC) material has high tensile strength, high impact strength, and good rigidity, but its wear resistance, anti-adhesion, and solvent resistance are far inferior to ultra-high molecular weight polyethylene pipes, and it is difficult to meet relevant sanitary technical standards
Its application is also limited
[0004] The metal-plastic composite pipes in the prior art consume a large amount of metal materials. The manufacturing process requires flanging, welding flanges and other manufacturing processes. And the processing technology is complex, the production cost is high

Method used

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  • Ultra-high molecular weight polyethylene/polyvinyl chloride composite pipe and its manufacturing method
  • Ultra-high molecular weight polyethylene/polyvinyl chloride composite pipe and its manufacturing method
  • Ultra-high molecular weight polyethylene/polyvinyl chloride composite pipe and its manufacturing method

Examples

Experimental program
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Effect test

Embodiment 1

[0061] Example 1 Manufacture of an ultra-high molecular weight polyethylene modified polyvinyl chloride composite pipe with an outer diameter of 110 mm and an inner diameter of 96 mm

[0062] It is characterized in that comprising the steps of:

[0063] a. Manufacture of UHMWPE inner tube

[0064] ① Ingredients

[0065] Accurately weigh 50 kilograms of ultra-high molecular weight polyethylene (UHMWPE) with a viscosity-average molecular weight of 2,500,000, 2.5 kilograms of polyethylene wax with a molecular weight of 3000-5000 and mix well, for subsequent use;

[0066] ②Extrusion molding

[0067] Send the ultra-high molecular weight polyethylene and polyethylene wax mixture uniformly mixed in step ① into the screw extruder, and extrude through a pipe die. The main operating conditions are:

[0068] Cylinder temperature, ℃

[0069] District 1 120, District 2 160, District 3 150, District 4 190;

[0070] mold temperature, ℃

[0071] District 1 160, District 2 190, District ...

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Abstract

The invention relates to an ultra-high molecular weight polyethylene / polyvinyl chloride composite pipe and a manufacturing method thereof. It is composed of an ultra-high molecular weight polyethylene inner tube and a polyvinyl chloride outer wall, wherein: a. The ultra-high molecular weight polyethylene inner tube includes the following raw material components in parts by weight: ①Ultra-high molecular weight polyethylene Molecular weight polyethylene 100, ② polyethylene wax with molecular weight 2000-10000 1-10, b. PVC outer wall includes: polyvinyl chloride resin (PVC) 100, impact modifier 5-15, heat stabilizer 0.5-8 , lubricant 0.07-1, appropriate amount of pigment. The invention provides an ideal ultra-high molecular weight polyethylene / polyvinyl chloride composite pipe material with wear resistance, corrosion resistance, high strength, creep resistance, and firm combination of inner pipe and outer wall, and a manufacturing method with firm compounding and low production cost . It is suitable for conveying corrosive, adhesive and strong abrasive materials.

Description

technical field [0001] The invention relates to an ultra-high molecular weight polyethylene / polyvinyl chloride composite pipe and a manufacturing method thereof. Background technique [0002] Ultra-high molecular weight polyethylene (UHMWPE) pipes are wear-resistant, corrosion-resistant, chemically stable, and have low surface polarity. fluid material. However, there are deficiencies in tensile strength, low shear strength, and poor creep resistance, which limit its application. [0003] Toughened polyvinyl chloride (PVC) material has high tensile strength, high impact strength, and good rigidity, but its wear resistance, anti-adhesion, and solvent resistance are far inferior to ultra-high molecular weight polyethylene pipes, and it is difficult to meet relevant sanitary technical standards. Its application is also limited. [0004] The metal-plastic composite pipes in the prior art consume a large amount of metal materials. The manufacturing process requires flanging, we...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F16L11/20F16L11/04
Inventor 王庆昭高步良于元章
Owner SHANDONG KELI NEW MATERIAL CO LTD
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