Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Heat treatment quenching and tempering method

A tempering and heating furnace technology, applied in the field of metal heat treatment, can solve the problems of low yield, difficult batch operation, complicated process, etc., achieve ideal plasticity index, realize batch operation, and simple process

Inactive Publication Date: 2009-09-16
NINGBO TONGDA PRECISION CASTING
View PDF0 Cites 4 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1. High-temperature diffusion: the purpose is to homogenize the crystallization, eliminate crystal deflection to the greatest extent, and try to change the distribution of impurities. However, since the casting needs to be kept at 1200-1300 degrees Celsius for more than 24 hours, the requirements for equipment are very high, and The process cost is relatively high, and it is not used now;
[0005] 2. Cyclic heat treatment: Casting products are rapidly heated and cooled through multiple cooling steps to achieve refined structure and improve plasticity. However, due to the complicated process and limited by the geometric size, size and heating equipment of the casting, it is difficult to be used in actual production. Realize batch operation;
[0006] 3. High temperature normalizing plus quenching and tempering: it is a more common process method used in the prior art, but due to the limitation of temperature and holding time, the effect of improving the plasticity index of castings is still not ideal;
[0007] 4 Normalizing plus sub-temperature quenching and tempering: the purpose is to improve and improve the plasticity by refining the structure and adjusting the distribution of impurities, but the process effect fluctuates greatly, resulting in low yield

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Heat treatment quenching and tempering method
  • Heat treatment quenching and tempering method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] Embodiment 1 (taking 25# casting as example)

[0019] A kind of heat treatment conditioning method, it comprises the following steps:

[0020] ① Put the casting into the heating furnace, heat it to a temperature between 900 and 950°C and keep it warm. The holding time is determined according to the thickness of the casting. The calculation formula is: casting thickness / holding time = 1.8mm / min, the purpose is to obtain unbalanced Structure, because the casting is ultra-fine due to the nucleation characteristics of the non-equilibrium structure austenitization process, and the interface ratio increases;

[0021] ② After heat preservation, take out the casting and put it in water to cool;

[0022] ③ Put the cooled casting back into the heating furnace, heat it to a temperature between 760 and 780°C and keep it warm. The holding time is determined according to the thickness of the casting. The calculation formula is the same as step ①. The purpose is to heat in the dual-p...

Embodiment 2

[0029] Embodiment 2 (taking 30# casting as example)

[0030] A kind of heat treatment conditioning method, it comprises the following steps:

[0031] ①Put the casting into the heating furnace, heat it to a temperature between 900 and 950°C and keep it warm. The holding time is determined according to the thickness of the casting. The calculation formula is: casting thickness / holding time=1.7mm / min, the purpose is to obtain unbalance Structure, because the casting is ultra-fine due to the nucleation characteristics of the non-equilibrium structure austenitization process, and the interface ratio increases;

[0032] ② After heat preservation, take out the casting and put it in water to cool;

[0033] ③ Put the cooled casting back into the heating furnace, heat it to a temperature between 760 and 780°C and keep it warm. The holding time is determined according to the thickness of the casting. The calculation formula is the same as step ①. The purpose is to heat in the dual-phase...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
elongationaaaaaaaaaa
shrinkageaaaaaaaaaa
Login to View More

Abstract

A heat treatment quenching and tempering method is disclosed, comprising the following steps of: (1) putting a cast in a heating furnace to be heated up to over AC3, followed by heat preservation; (2) after the heat preservation, taking out and putting the cast in a cooling medium for being cooled; (3) putting the cooled cast in the heating furnace once again to be heated up to the temperature between AC1 and AC3, followed by the heat preservation; (4) after the heat preservation, taking out and putting the cast in the cooling medium for being cooled; (5) putting the cooled cast back in the heating furnace to be heated up to the temperature between 500 DEG C and AC1, followed by the heat preservation; (6) after the heat preservation, taking out and putting the cast in the air for being cooled. Compared with the prior art, the invention has the advantages of low apparatus requirement, simple technological process, low technological cost, realizable batch operation, ideal resultant plastic index and high rate of finished products.

Description

Technical field: [0001] The invention belongs to the field of metal heat treatment, and in particular relates to a heat treatment quenching and tempering method. Background technique: [0002] Due to the crystallization defects of castings during the solidification process of molten steel, and it is impossible to eliminate them by rolling, the mechanical properties of castings, especially the plasticity index, are relatively poor compared to profiles, and the plasticity index in stabilizing and improving its mechanical properties becomes A problem that needs to be solved urgently. [0003] For a long time, in the prior art, there are roughly the following methods for the heat treatment of castings after casting, in order to better solve the above problems: [0004] 1. High-temperature diffusion: the purpose is to homogenize the crystallization, eliminate crystal deflection to the greatest extent, and try to change the distribution of impurities. However, since the casting n...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C21D1/25
Inventor 王亚伟韦克文
Owner NINGBO TONGDA PRECISION CASTING
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products