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Method of producing potassium sulfate by reaction, extraction and crystallization one-step method

A technology for extracting crystallization and potassium sulfate, which is applied in the chemical industry, can solve the problems of large investment, low conversion rate of double decomposition, and difficult control of product quality, and achieve high investment recovery rate, simple process flow, and less loss of extractant.

Inactive Publication Date: 2009-05-20
张建华
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AI Technical Summary

Problems solved by technology

At present, there are three methods for producing potassium sulfate from potassium chloride in industry: metathesis method, establishment method and the Mannheim method introduced by Taiwan Qingshang Company. Among them, the transformation rate of metathesis method is low and the product quality is difficult to control; less, low cost, and high product quality, but it is easy to form salt and clog during industrial production, making continuous production very difficult; as for the Mannheim method, it needs to be carried out at high temperature, and the whole set of equipment is imported, making localization difficult. The equipment is severely corroded, and the investment is large (about 35 million yuan for a 10,000-ton unit), which is high in cost, and a large amount of hydrochloric acid is produced by-product, and waste residue and waste acid are difficult to handle

Method used

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Embodiment

[0010] 1. The raw material preparation process pumps the mother liquor of potassium sulfate into the metering tank, and adds it into the dilution tank after metering, and adds concentrated sulfuric acid while stirring, then pumps it into the preparation tank with an acid-resistant pump, starts stirring, puts in potassium chloride solid and adds the metered of water, and continue stirring. Then use an acid-resistant pump to filter through a plate and frame filter press, and the filtrate is used for the extraction reaction. The filter cake is the solid insoluble matter in the raw material potassium chloride and the calcium sulfate and magnesium sulfate precipitates formed by Ca2+, Mg2+ and sulfuric acid. The filtration of the preparation solution can not only improve the purity of the product potassium sulfate, but also reduce the loss of the solvent. This method avoids direct contact between 98% concentrated sulfuric acid and the organic phase, effectively prevents the organic ...

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Abstract

The invention relates to the new process for producing lemery by a one-step method of reaction-extraction-crystallization, which takes dilute sulphuric acid and potassium chloride as the raw material and adopts the one-step reaction of a complex extracting agent to extract and crystallize to prepare the lemery under normal temperature; the three processes of reaction, extraction and crystallization are simultaneously carried out in a same device, and the solid lemery can be obtained without heating and compression. The used extracting agent can be effectively recovered by the back extraction of ammonia so as to be reused. The whole process is a closed cycle, which ensures zero discharge of three wastes.

Description

technical field [0001] The invention relates to the field of chemical industry, in particular to a method for producing potassium sulfate by reaction extraction crystallization-one-step method. Background technique [0002] Potassium sulfate is the main variety of chlorine-free potassium fertilizer, especially suitable for cash crops such as tea, tobacco, sugar, and fruits that avoid chlorine. At present, the production ratio of nitrogen fertilizer and phosphorus fertilizer in our country can basically meet the needs of agricultural production development, but the gap of potassium fertilizer is getting bigger and bigger, especially potassium sulfate. At present, there are three methods for producing potassium sulfate from potassium chloride in industry: metathesis method, establishment method and the Mannheim method introduced by Taiwan Qingshang Company. Among them, the transformation rate of metathesis method is low and the product quality is difficult to control; less, l...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C01D5/02C05D1/02
Inventor 张建华
Owner 张建华
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