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Enclosed type method and device for conveying zinc alloy liquor and casting zinc alloy ingot

A zinc alloy, closed technology, applied in the direction of feeding molten metal into the mold, casting equipment, metal processing equipment, etc., can solve the problems of high oxidation slag rate, high energy consumption, no molding, etc., and achieve high strength , good thermal insulation performance, and the effect of improving product quality

Inactive Publication Date: 2009-04-15
ZHUZHOU SMELTER GRP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The above data show that this casting method has high energy consumption and a high rate of oxidized slag, which needs to be improved
[0003] On the other hand, one of the prerequisites for the use of closed-type alloy liquid transportation is that there is a pipeline suitable for zinc alloy liquid transportation. At present, there are no formed pipes suitable for zinc alloy liquid transportation on the market.

Method used

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  • Enclosed type method and device for conveying zinc alloy liquor and casting zinc alloy ingot
  • Enclosed type method and device for conveying zinc alloy liquor and casting zinc alloy ingot
  • Enclosed type method and device for conveying zinc alloy liquor and casting zinc alloy ingot

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Embodiment 1

[0030] The invention discloses a method for casting zinc alloy ingots by conveying zinc alloy liquid in a closed manner. After solid zinc is melted into a liquid and alloyed with alloying elements, the zinc alloy is pumped out by a pump and cast by a pipeline in a closed conveyance manner.

[0031] A device for airtight delivery of zinc alloy liquid casting zinc alloy ingots, as shown in Figure 1 to image 3 As shown, it includes melting equipment, extraction equipment, conveying equipment, and casting mold 5. The melting equipment is an alloy melting furnace 1, the extraction equipment is a zinc liquid pump 3, and the zinc liquid pump 3 is a submerged pump structure. The flow rate of the zinc liquid pump 3 is determined by Controlled by a frequency converter, the liquid zinc pump 3 is installed in the small melting pool 2 of a square closed steel container with a size of 1000mm×1000mm×1000mm connected to the inner cavity of the alloy melting furnace 1; the small melting pool 2...

Embodiment 2

[0033] The invention discloses a method for casting zinc alloy ingots by conveying zinc alloy liquid in a closed manner. After solid zinc is melted into a liquid and alloyed with alloying elements, the zinc alloy is extracted by a pump and cast in a closed conveyance manner through a pipeline.

[0034] A device for conveying zinc alloy liquid casting zinc alloy ingots in a closed manner, as shown in Figure 1, image 3 , Figure 4 As shown, it includes melting equipment, extraction equipment, conveying equipment, and casting equipment 5. The melting equipment is an alloy melting furnace 1, the extraction equipment is a zinc liquid pump 3, and the zinc liquid pump 3 is a submerged vertical centrifugal pump with a motor power of 2.2kw , the flow rate of the zinc liquid pump 3 is controlled by a frequency converter, and the zinc liquid pump 3 is installed in a small melting pool 2 with a specification of 1000mm×1000mm×1000mm connected to the inner cavity of the alloy smelting furn...

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PUM

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Abstract

The invention relates to a method and a device for casting a zinc alloy pig. The method comprises the following steps: melting solid zinc into zinc liquid and adding an alloying element into the zinc liquid to alloy the zinc liquid, then pumping out the zinc liquid, and casting the zinc alloy pig through a pipeline in an airtight conveying mode. The device comprises a melting device, a conveyer, a casting device, and a pumping device, wherein the pumping device is an immersible pump type zinc liquid pump which is arranged in an airtight container communicated with the melting device. The method allows the zinc liquid to flow under the airtight condition, reduces the slag rate in the process of alloy casting, improves the quality of an alloy product, cancels the operations of blow on and stop off, reduces potential safety hazards in the production process, reduces the labor intensity of workers, improves the labor productivity, and realizes the automation of casting flow control.

Description

technical field [0001] The invention relates to a production method and device for metal alloy ingots, in particular to a casting method and device for zinc alloy ingots. Background technique [0002] The general production process of zinc alloy ingots is to melt solid zinc into a liquid state, add various additive elements to prepare an alloy liquid, and then cast it into a mold. Since the temperature of the zinc alloy liquid reaches 500°C, the requirements for equipment are very high. A self-flowing open chute is used to convey the zinc alloy liquid to the mold for casting, and its production equipment includes an alloy furnace, an open chute for conveying the zinc alloy liquid, and a casting mold. The zinc alloy liquid flows from the zinc outlet at the bottom of the alloy furnace to the chute, and then flows through the chute to the mold to be cast into alloy ingots. The flow adjustment method of the alloy liquid is to set a furnace blocking cone at the zinc outlet, which...

Claims

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Application Information

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IPC IPC(8): B22D7/00B22D35/04
Inventor 伏东才李瑛罗贱生王小波
Owner ZHUZHOU SMELTER GRP
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