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Technique method of coating powder on hot-rolled plate no-cavity vehicle parts

A technology of auto parts and powder coating, which is applied in the direction of surface coating liquid device, coating, pretreatment surface, etc. It can solve the problems of product coating quality that cannot meet anti-corrosion requirements, early rust, and poor adhesion of paint film And other issues

Inactive Publication Date: 2009-03-25
CHINA FIRST AUTOMOBILE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Due to the continuous improvement of users' requirements for automotive coatings, especially the general requirement for the salt spray resistance of hot-rolled plate parts coatings to reach more than 504 hours, the coating process of spraying or dipping paint used in the past has made the product coating The quality cannot meet the anti-corrosion requirements, so powder coating has become the development trend of hot-rolled plate parts coating
[0003] Generally, hot-rolled sheets should be shot blasted (sand) or pickled to remove the oxide layer and rust on the surface before painting, and then go through "degreasing→water washing→surface adjustment→phosphating→water washing→water washing→water drying " or " degreasing → water washing → antirust water washing → water drying" before powder coating can be carried out, so there is a lot of waste water and waste slag discharged during the coating process, and at the same time there are still some welds in parts Poor adhesion of the paint film, prone to early rust

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] When the roughness Ra value of hot-rolled plate parts is less than or equal to 10, the thickness of the powder coating coating film is ≥30 μm, and the salt spray resistance passes through 360 hours. ≥60μm, resistant to salt spray for 720h.

Embodiment 2

[0044] When the roughness Ra value of the hot-rolled plate parts is between 10 and 15, the thickness of the powder coating coating film is ≥40 μm, and the salt spray resistance is 360 hours. Film thickness ≥ 70μm, resistance to salt spray for 720h.

Embodiment 3

[0046] When the roughness Ra value of the hot-rolled plate parts is between 15 and 20, the thickness of the powder coating coating film is ≥50 μm, and the salt spray resistance is 360 hours. Film thickness ≥ 80μm, resistance to salt spray for 720h.

[0047] If the surface roughness Ra value of the parts exceeds 20, the thickness of the coating film must be at least 60 μm, which will consume a large amount of paint and increase the cost of coating materials. Therefore, it is best to adjust the process parameters of shot blasting (sand) (such as the particle size and shape of the shot sand, the impact on the surface of the parts, etc.) to reduce the surface roughness of the parts.

[0048] According to the above process, the hot-rolled plate auto parts without cavity structure are powder-coated, and the thickness of the powder coating film is controlled according to the product's requirements for coating anti-corrosion performance and surface roughness, so that the lowest coatin...

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Abstract

Disclosed is a technological method of powder coating of non-cavity automobile parts of hot rolled plates, comprising the process steps: 1. surface oil removing of rolled plate parts; 2. blow drying of water; 3. shot (or sand) blasting or throwing; 4. blowing-off of shot or sand; 5. electrostatic powder coating; 6. powder coating solidification; and 7. cooling. The invention brings forward a novel process for immediately implementing the powder coating to the hot rolled plate automobile parts with non-cavity structures after using an air supply to clean the surface of a workpiece after the rust removing through shot (sand) blasting, aiming at the characteristics of the surface state after the shot (sand) blasting of the hot rolled plate automobile parts and the adoption of powder coating, and reasonably controls the thickness of powder coating according to the anticorrosion quality requirements and the surface roughness of the coated workpiece, thereby simplifying the pre-painting surface treatment process, reducing the coating equipment investment, energy consumption and discharge of waste water and waste residues, meanwhile solving the problem that poor conductivity at the welding seams of the parts influences the coating quality.

Description

technical field [0001] The invention relates to the technical field of the powder coating process of metal hot-rolled plates, in particular to a process method for powder coating of hot-rolled plates without cavities for auto parts. Background technique [0002] Due to the continuous improvement of users' requirements for automotive coatings, especially the general requirement for the salt spray resistance of hot-rolled plate parts coatings to reach more than 504h, the coating process of spraying or dipping paint used in the past has made the product coating The quality cannot meet the anti-corrosion requirements, so the use of powder coating has become the development trend of hot-rolled plate parts coating. [0003] Generally, hot-rolled sheets should be shot blasted (sand) or pickled to remove the oxide layer and rust on the surface before painting, and then go through "degreasingwater washing→surface adjustment→phosphating→water washingwater washing→water drying " or ...

Claims

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Application Information

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IPC IPC(8): B05D7/14B05D3/10B05D3/02B05D3/12B05D3/06B05D1/06B24C1/08B24C1/10
Inventor 王璐璐高宏伟高成勇李文刚宫金宝
Owner CHINA FIRST AUTOMOBILE
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