High-solid micro-powder brick

A micro-powder brick and three-dimensional technology, applied in the field of building decoration materials, can solve the problems of limited patterns on the shallow surface, unsatisfactory decorative effect, and unsatisfactory gloss, and achieve broad market economic benefits, easy cleaning and maintenance, and gloss High degree of durability and anti-fouling ability

Inactive Publication Date: 2008-09-03
佛山市三水宏源陶瓷企业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In the prior art, ceramic products are characterized by their strong adaptability, high density, wide variety, rich designs and colors, good decorative effect, easy maintenance, and smooth surface like a mirror. The colors are getting closer to natural and lifelike, and are favored by consumers; however, ceramic products also have defects such as unsatisfactory gloss, patterns and patterns limited to the shallow surface, poor three-dimensional effect, and unsatisfactory decorative effects; although natural stone has good gloss , Strong three-dimensional effect, delicate texture, but there is a certain radiation, and the cost is high

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] Add 18-24% by weight of clay to 60-70% by weight of feldspar and 2-5% by weight of talc, stir evenly at room temperature to form a mixed powder, and then add 8-16% by weight of porcelain Sand, stirred evenly at room temperature, the weight percentage of the particle size of the powder is: 40-mesh sieve: 40-50%; 60-mesh sieve: 30-40%; 100-mesh sieve: 4-9%. Ball milling, sieving, iron removal, stale slurry, sieving, iron removal, spray preparation, powder stale, and then perform segmented two-time cloth process treatment, and press the billet processed by the aforementioned process flow. Blank forming pressure: 260-290bar, under the condition of 180-230℃, after 50-80min drying process, and then the brick adobe treated by the above-mentioned process is treated by infiltration process.

[0026] Finally, the blanks treated by the above process are put into the kiln and calcined at 1160-1200°C for 60-90 minutes to form finished products, which are then polished, sorted and pa...

Embodiment 2

[0029] Add 18% by weight of clay to 60% by weight of feldspar and 5% by weight of talc, and stir evenly at room temperature to form a mixed powder, then add 16% by weight of porcelain sand, and stir evenly at room temperature, The weight percentage of the particle size of the powder is: 40 mesh sieve: 40%; 60 mesh sieve: 30%; 100 mesh sieve or more: 5%. After ball milling, sieving, iron removal, stale slurry, and sieving , iron removal, spraying material, powder stale, and then carry out two staged material distribution processes, and press the billet processed by the aforementioned process flow. The forming pressure of the billet: 260bar, at 180 ° C 50min drying process, and then the adobe treated by the aforementioned process is treated by the bleeding process.

[0030] Finally, put the blank processed by the above process into the kiln, and calcine it for 60 minutes at 1160°C to become a finished product, and then put it into the warehouse after polishing, sorting, and pack...

Embodiment 3

[0033] Add 19% by weight of clay to 62% by weight of feldspar and 3% by weight of talc, stir evenly at room temperature to form a mixed powder, then add 16% by weight of porcelain sand, and stir evenly at room temperature, The weight percentage of the particle size of the powder is: 40 mesh sieve: 43%; 60 mesh sieve: 33%; 100 mesh sieve or more: 6%. After ball milling, sieving, iron removal, stale slurry, and sieving , iron removal, spraying material, powder stale, and then carry out two staged material distribution processes, and press the billet processed by the aforementioned process flow. The forming pressure of the billet: 265bar, under the condition of 186°C 57min drying process, and then the adobe treated by the aforementioned process is treated by the bleeding process.

[0034] Finally, put the blank processed by the above process into the kiln, and calcine it for 63 minutes at 1166°C to become a finished product, and then put it into the warehouse after polishing, sor...

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Abstract

A high-stereo powder brick includes the following components by weight in raw materials: 18-24 per cent clay, 60-70 per cent feldspar, 2-5 per cent talc and 8-16 per cent porcelain sand, and the distribution process adopts two segmented burden distribution and the weight percent of powder particles is: 40-50 per cent sieve residue of 40 mesh; 30-40 per cent sieve residue of 60 mesh and 4-9 per cent sieve residue of over 100 mesh , and other process conditions are: drying temperature: 180-230 DEG C; drying time: 50-80 min; molding pressure of blank pieces : 260-290 bar; sintering temperature: 1160-1200 DEG C; firing period: 60-90 min. The invention has a scientific improvement on the basis of traditional molding process by changing the two consecutive distributions of ordinary ceramic products to two segmented burden distribution, which enables the powder of various colors to naturally flow and produce texture in mechanical activities, so that the stereoscopic impression of the products is strong and the profit can be increased by about 100 per cent.

Description

technical field [0001] The invention relates to a building decoration material, in particular to a high three-dimensional micro powder brick. Background technique [0002] With the industrialization of housing and the improvement of people's living standards, the market share of high-quality, multi-functional green building materials is gradually increasing, and the product development tends to be diversified, personalized, fashionable, environmentally friendly and healthy. [0003] In order to meet the needs of people in today's society, various new building decoration materials have emerged as the times require. All products are developed to meet market demand. From the early gorgeous decorative effects to today, they are becoming more and more natural, elegant and unique. Personality element. [0004] In the prior art, ceramic products are characterized by their strong adaptability, high density, wide variety, rich designs and colors, good decorative effect, easy mainten...

Claims

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Application Information

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IPC IPC(8): C04B33/04
Inventor 梁桐伟
Owner 佛山市三水宏源陶瓷企业有限公司
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