Manufacturing method of bayer process red mud flocculating agent
A manufacturing method and technology of flocculant, which are applied in the direction of dewatering/drying/concentrating sludge treatment, etc., can solve the problems of affecting the landscape dust, affecting the environment, and the settling speed is not fast enough, so as to achieve environmental friendliness, simple preparation method, and easy industrial scale. The effect of production
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Embodiment 1
[0046] Raw material: PAM industrial product produced in Zibo, Shandong, content ≥ 98%, molecular weight 7-11 million; (cationic degree ≤ 1)
[0047] Sodium hydroxide (liquid caustic soda) An industrial product produced in Zibo, Shandong, with a content ≥ 30%;
[0048] Hydroxylamine Hydrochloride An industrial product produced in Zibo, Shandong, with a content ≥ 98%;
[0049] Formaldehyde is an industrial product produced in Zibo, Shandong, with a content ≥ 37%;
[0050] Dimethylamine is an industrial product produced in Zibo, Shandong, with a content ≥98.5%.
[0051] Weight ratio: PAM: sodium hydroxide = 1: 0.06
[0052] PAM: hydroxylamine hydrochloride = 1: 0.59
[0053] PAM: formaldehyde: dimethylamine = 1: 0.04: 0.08
[0054] Dosage:: Non-ionic PAM 355kg (content 98.6% w / w, pure 350kg)
[0055] Sodium hydroxide 65.7kg (content 30%, w / w, pure 19.7kg)
[0056] Hydroxylamine hydrochloride 209.3kg (content 98.2%, w / w, pure 205.5kg)
[0057] Formaldehy...
Embodiment 2
[0068] Weight ratio: PAM: sodium hydroxide = 1: 0.06
[0069] PAM: hydroxylamine hydrochloride = 1: 0.59
[0070] PAM: formaldehyde: dimethylamine = 1: 0.04: 0.08
[0071] Dosage:: Non-ionic PAM 355kg (content 98.6% w / w, pure 350kg)
[0072] Sodium hydroxide 65.7kg (content 30%, w / w, pure 19.7kg)
[0073] Hydroxylamine hydrochloride 209.3kg (content 98.2%, w / w, pure 205.5kg)
[0074] Formaldehyde 40kg (content 37.0%, w / w, pure 14.8kg)
[0075] Dimethylamine 28.5kg (content 98.7% w / w, pure 28.13kg)
[0076] Operation: Hydrolyze at 70°C for 5 hours; after cooling, add hydroxylamine hydrochloride and neutralize with 30% NaOH to make the pH value reach 11; heat up to 80°C for 3 hours and cool down; Mannich reaction at 40°C, 4h, react Finish to get 7202kg product, product concentration 4.54%, convert pure 326.97kg, transformation efficiency 93.42%, all the other are with embodiment 1.
Embodiment 3
[0078] Dosing is the same as in Example 1, hydrolyze at 30°C for 24 hours, then add hydroxylamine hydrochloride, then neutralize with 30% NaOH, and make the pH value reach 12; then react at 75°C for 6 hours and cool, then add formaldehyde and dimethylamine, 30 ℃ of reaction for 4 hours, after the end of the reaction, 7230kg of product was obtained, the product concentration was 4.59%, the conversion rate was 331.86kg, and the conversion rate was 94.82%. The rest were the same as in Example 1.
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