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Method for processing gear ring blank for automobile synchronizer

A technology of synchronizer and ring gear, which is applied to vehicle parts, components with teeth, wheels, etc. It can solve the problems affecting the accuracy and service life of machine tools, the performance of finished parts, and the surface finish of tool damage, so as to reduce the expansion The hole ratio, the effect of improving the service life and reducing the amount of cutting processing

Inactive Publication Date: 2008-06-11
CHONGQING CHANGFENG PRECISE BLANK
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For the ring gear blank, the excessive difference in outer circle and wall thickness will directly affect the machining quality, especially when turning the outer circle and inner hole, it is easy to cause machining defects such as tool damage and excessive surface finish of the part, which directly affects The performance of finished parts also affects the accuracy and service life of the machine tool itself
[0007] (3). Using traditional steel pipes as raw materials must be cut with a sawing machine or a cutting machine.
Now, if the total length of each tube is 6m, if the length of the blank is 52mm, 115 pieces can be loaded, and if the length of the blank is 55mm, only 109 pieces can be loaded, and the waste of raw materials will reach 5.5%.
[0008] (4). Due to the relatively loose internal fiber structure of steel pipe raw materials, the parts processed as blanks have large deformation after heat treatment, poor comprehensive mechanical properties, and short service life of parts.

Method used

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  • Method for processing gear ring blank for automobile synchronizer

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] Embodiment 1, as shown in Figure 1, when using round steel 20CrMnTi as the blank processing the automobile synchronizer ring gear blank of φ100mm * φ78mm * 52mm specification, carry out as follows:

[0033] a, blanking, calculate its net weight according to the size of the finished ring gear blank, that is, net weight = density x volume = 7.85 x 3.14 x 0.052 x (50 x 50-39 x 39) = 1255 grams, in the net weight of 1255 grams On the basis of adding fire consumption 5% that is 62.75 grams, plus punching and skin consumption of 72.25 grams, the weight of the blanking material is determined to be 1390 grams, and the diameter of the round steel of 50 mm is selected, and the length of the blanking material is calculated to be 90 mm. Material length / round steel diameter=90 / 50=1.8<2.5, the round steel diameter and blanking length meet the requirements, and the round steel with a diameter of 50mm is cut into a 90mm long blank with a CQ65 type rod shearing machine.

[0034] b. Heat...

Embodiment 2

[0043] Embodiment 2, as shown in Figure 1, with round steel 20CrMnTi as blank, when processing the automobile synchronizer ring gear blank of φ85mm * φ65mm * 52mm specification, carry out as follows:

[0044] a, blanking, calculate its net weight according to the size of the finished ring gear blank, that is, net weight = density × volume = 7.85 × 3.14 × 0.052 × (42.5 × 42.5-32.5 × 32.5) = 961 grams, in the net weight of 961 grams On the basis of adding fire consumption 3% that is 29 grams, plus punching and skin consumption of 75 grams, the weight of the blanking is determined to be 1065 grams, the diameter of the round steel is 50mm, and the length of the blanking is calculated to be 54mm. Material length / round steel diameter=54 / 50=1.08<2.5, the round steel diameter and blanking length meet the requirements, and the round steel with a diameter of 50mm is cut into a 54mm long blank with a CQ65 type rod shearing machine.

[0045] b. Heating, put the billet into a low-pressure ...

Embodiment 3

[0054] Embodiment 3, as shown in Figure 1, with round steel 20CrMo as blank, when processing the automobile synchronizer ring gear blank of φ75mm * φ50mm * 52mm specification, carry out as follows:

[0055] a, blanking, calculate its net weight according to the size of the finished ring gear blank, that is, net weight = density × volume = 7.85 × 3.14 × 0.052 × (37.5 × 37.5-25 × 25) = 1001 grams, in the net weight of 1001 grams On the basis of adding fire consumption 4% that is 40 grams, plus punching and skin consumption of 70 grams, the weight of the blanking is determined to be 1111 grams, the diameter of the round steel is 50mm, and the length of the blanking is calculated to be 57mm. Material length / round steel diameter=57 / 50=1.14<2.5, the round steel diameter and blanking length meet the requirements, and the round steel with a diameter of 50mm is cut into a 57mm long blank with a CQ65 type rod shearing machine.

[0056] b. Heating, put the billet into a low-pressure gas ...

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Abstract

The processing method for a round bar blank into a synchronizer geared ring blank for vehicles are like this: feeding, heating, descaling, metal gathering, punching, discharging end face, extending molding and trimming to make the round bar into a geared ring blank with 50-78 mm diameter, 10-15 wall thickness, 45-60 mm in height. By applying rolling ring processing technique in the process, it greatly reduces the manufacturing cost, improves precision, bettering the heat treatment performance of finished parts, reducing subsequent processing quantity, with improved productivity and lengthened durability of the finished geared ring. After several times road test, compared with traditional manufacturing method, this synchronizer can lengthen durability by 30%, reduce cost 15%, and improve productivity 10%.

Description

technical field [0001] The invention belongs to the technical field of automobile synchronizers, and in particular relates to a processing method for a ring gear blank of an automobile synchronizer. Background technique [0002] The automobile synchronizer ring gear is one of the important parts in the automobile transmission mechanism. Its processing quality, structure and service life directly affect the normal driving of the automobile and the personal safety of the drivers and passengers. my country's automobile industry started late, and its blank forging processing technology is relatively backward. For hollow thin-walled ring gear blanks such as synchronizer rings, it is difficult to meet the blank size requirements by using traditional forging methods. In actual production, only Steel pipes can be used as raw materials. [0003] The traditional hole reaming and rolling technology of ring parts uses bar as the blank. The mold manufacturing is complex, the service life...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F16H55/02B21K1/30B21J1/06B21J1/00B23P23/04C21D9/32C21D11/00
Inventor 罗勇陈伟
Owner CHONGQING CHANGFENG PRECISE BLANK
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