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Induction heating of springs

a technology of induction heating and springs, which is applied in the direction of electric/magnetic/electromagnetic heating, heat treatment apparatus, furnaces, etc., can solve the problems of adversely altering the micro-structure of the spring, overheating the end portions of the spring, etc., and achieves the effect of shortening the time duration

Active Publication Date: 2014-12-18
BARNES GROUP
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The present invention provides a novel induction coil configuration for heating a spring. The induction coil is positioned on the spring in a way that it produces two focused beams of heating. This efficient heating results in consistent and rapid heating of the spring. The arrangement also prevents overheating of the ends of the springs that are adjacent to each other.

Problems solved by technology

Rotation speeds that are too high have been found to result in overheating of the end portions of the spring during induction heating.
Such overheating can result in the welding together of portions of the end coils of the springs during induction heating and / or adversely alter the micro-structure of the spring.

Method used

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Examples

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Embodiment Construction

[0051]Referring now to the drawings wherein the showings are for the purpose of illustrating non-limiting embodiments of the invention only and not for the purpose of limiting same, FIGS. 1-6 illustrate one non-limiting processing arrangement 100 for heating and hardening a spring in accordance with the present invention. Processing arrangement 100 is illustrated as a batch process for heating and hardening one or more springs. As can be appreciated, processing arrangement 100 can be configured to heat and harden springs by a continuous non-batch process; however, this is not required. The springs that are heated and hardened by processing arrangement 100 are typically helical or beehive springs and the invention will be described with particular reference to such springs; however, it can be appreciated that other types of springs can be heated and hardened. As can also be appreciated, metal rods or tubes having a generally circular cross-section shape can also be heated and hardene...

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Abstract

An apparatus for hardening a spring having a helical or beehive shape. The apparatus has a rotation support system and an induction heating system. The rotation support system is designed to support the spring while the spring is heated by the induction heating system. The induction heating system has an induction coil system having a coil system. The coil system has a spaced region designed to receive the spring and to heat the spring while the spring is supported on the rotation support system.

Description

[0001]The present invention claims priority on U.S. Provisional Application Ser. No. 61 / 365,503 filed Jul. 19, 2011, which is fully incorporated herein by reference.[0002]The present invention is directed generally at the hardening of metal springs, and particularly to the metal hardening of springs by use of an induction heating process.BACKGROUND OF THE INVENTION[0003]The metal hardening process is a standard process used in spring fabrication. One common hardening process consists of a traditional atmospheric furnace. Such hardening processes are very slow. Springs can be formed from a variety of metals (e.g., stainless steel, carbon steel, alloy steel, etc.). When the metal of the spring is properly hardened and tempered, specific metallurgical parameters such as hardness and micro-structure can be attained.[0004]When a spring is hardened by a traditional atmospheric furnace, the spring is first placed in an oven set at a certain temperature for a particular period of time. Ther...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): H05B6/10
CPCF16F1/00H05B6/36H05B6/101C21D9/02C21D1/10Y02P10/25C21D1/42
Inventor KURYLO, SCOTTRABABEH, MEHIEDDINE
Owner BARNES GROUP
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