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High performance nano metal/mine ore powder composite self repairing agent and its preparing method

A nano-metal and nano-composite technology, applied in the direction of additives, petroleum industry, lubricating composition, etc., can solve the problems of poor bearing capacity, increase user burden, aggravate friction and wear, etc., so as to prolong the service life of equipment, increase fuel utilization rate, The effect of increasing engine power

Inactive Publication Date: 2007-04-11
MIYOU GROUP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the nano-soft metal self-healing layer has a good anti-friction effect, due to the low hardness and poor bearing capacity of the nano-soft metal self-healing layer, the self-healing layer will be worn out soon in the case of extremely high pressure friction , therefore, it is necessary to continuously add self-healing agents, which increases the burden on users to a certain extent
Nano-ceramic self-healing agent, although it can form a self-healing ceramic layer with high hardness, has a good anti-wear effect, but most nano-ceramics are difficult to achieve good metallurgical bonding with metal friction pairs, and due to the expansion of ceramics and metals The coefficients vary greatly. Once the friction environment exceeds the specific allowable range, the self-healing film will fall off and fail, and in severe cases, it will have a bad impact on mechanical equipment
In addition, judging from the evaluation results of friction and wear performance in the laboratory and the results of actual use, most nano-lubricating additives still have problems such as poor dispersion stability and slow self-repairing speed.
Some uncoated nano-metal particle lubricating additives will also cause the deterioration of the lubricating oil body during use, and the acidity will increase, thereby causing matrix corrosion to the metal friction pair
Hard agglomerated particles with poor dispersibility not only cannot ensure suspension but also aggravate friction and wear

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0046] Embodiment: a kind of high-performance nanometer metal / ore powder composite self-healing agent, by nanometer hydroxy magnesium silicate ore powder, nanocomposite metal powder, nanometer hydroxymagnesium silicate ore powder dispersant, nanometer composite metal powder dispersant, Catalyst, stabilizer, metal friction synergistic effect additive, nano-cleaning and dispersing agent, auxiliary performance regulator, dispersion medium, the weight percentage of each component in the total amount of self-healing agent is as follows:

[0047] Nano-hydroxy magnesium silicate ore powder 15-25%

[0048] Nanocomposite metal powder 6~12%

[0049] Nano-hydroxy magnesium silicate ore powder dispersant 0.5~2%

[0050] Nanocomposite metal powder dispersant 0.5~2%

[0051] Catalyst 0.2~2%

[0052] Stabilizer 1~5%

[0053] Metal friction synergistic effect additive 0.5~3%

[0054] Nano detergent dispersant 2~5%

[0055] Auxiliary performance regulator 1~3%

[0056] Dispersion medium...

example 1

[0074] Example 1: The high-performance nanometer metal / ore powder composite self-repairing agent powder of the present invention is added into Buick 3.5 commercial vehicle lubricating oil by every liter of lubricating oil containing 1.6 grams of metering and is used for test, and this car has traveled 80,000 kilometers before the test. Long-term addition of a domestic brand of ceramic lubricating additives, the engine noise and vibration are large, and the lubricating oil has turned black. About 30 minutes after injecting the repairing agent, the noise and vibration of the engine decreased significantly, and the power increased, but the engine noise increased again after driving 500 kilometers. The noise and vibration of the engine are significantly reduced, the power is increased, and the blue smoke in the exhaust gas is also significantly reduced. After running for 5,000 kilometers, the fuel saving effect reaches an average of 15.8%.

example 2

[0075] Example 2: The high-performance nanometer metal / ore powder composite self-repairing agent powder of the present invention is added into Nanjing Jincheng motorcycle lubricating oil tank by every liter of lubricating oil and measures 1.6 grams and is used for test. Slight engine oil burning phenomenon. After injecting the repair agent at idle speed for about 20 minutes, the engine noise is significantly reduced. After driving for about 300 kilometers, the engine oil burning phenomenon disappears and fuel saving begins. After driving 1000 kilometers, the self-healing agent is injected again at the level of 0.8 grams of nano-composite powder per liter of lubricating oil. After the engine noise and vibration are further reduced, the power is further increased, and the average fuel saving effect reaches 10.6%.

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PUM

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Abstract

The present invention discloses one kind of high performance nanometer metal / ore powder composite self-repairing agent and its preparation process. The composite self-repairing agent is prepared with nanometer magnesium hydroxyl silicate ore powder 15-25 wt%, nanometer composite metal powder 6-12 wt%, nanometer magnesium hydroxyl silicate ore powder dispersant 0.5-2 wt%, nanometer composite metal powder dispersant 0.5-2 wt%, catalyst 0.2-2 wt%, stabilizer 1-5 wt%, cooperative metal friction additive 0.5-3 wt%, nanometer dispersant 2-5 wt%, auxiliary performance regulator 1-3 wt% and dispersing medium 41-73.3 wt%, and through certain technological process in certain technological conditions. It is used in lubricant oil and lubricant grease for nanometer composite repairing.

Description

Technical field: [0001] The invention relates to a novel lubricating oil and grease nano-composite self-repairing agent suitable for various metal friction pairs, in particular to a formula and a preparation method of a high-performance nano-metal / ore powder composite self-repairing agent. Background technique: [0002] In mechanical equipment, there are friction and wear phenomena of various friction pairs in relative motion. The existence of friction will consume mechanical power and reduce mechanical efficiency; the occurrence of wear will gradually cause mechanical parts to lose dimensional accuracy and fail, resulting in equipment scrapping. In various internal combustion engines for ships and vehicles, the occurrence of wear and tear will also lead to a decrease in the sealing of the cylinder, resulting in insufficient fuel combustion and environmental pollution of exhaust gas. According to statistics, 1 / 3 to 1 / 2 of the world's production energy is lost in friction an...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10M161/00C10M125/04C10M125/26C10M137/10C10M143/02C10M159/08C10N40/00
Inventor 吴建明张振忠赵芳霞
Owner MIYOU GROUP
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