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Automatic oil-way control system for vehicle-mounted methanol catalytic cracking device

An automatic control system and catalytic cracking technology, which is applied in the direction of charging system, engine control, electrical control, etc., can solve the problems of insignificant tail emission reduction, high cost, and reduced combustion speed, and achieve a wide range of normal operating temperatures and manufacturing The effect of low cost and high conversion rate

Inactive Publication Date: 2005-12-14
SHANXI INST OF COAL CHEM CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The use of fuel injection system is the best way to improve the quality of mixed gas. Although it can accurately control the amount of fuel entering the engine and improve the economy and power of the engine, it has high cost, complicated structure, and the reduction of tail exhaust is not obvious. Since the air-fuel ratio set by the electronic control system is always close to the theoretical air-fuel ratio, gasoline or diesel oil composed of different hydrocarbons cannot be completely combusted, HC compounds and CO are not significantly reduced, and the engine combustion temperature cannot be reduced. x It is not well treated; improving the combustion situation is an internal purification method that is considered from the aspects of gas distribution timing, ignition timing, combustion mode, and combustion chamber shape. This method is only based on the formation mechanism of various harmful substances. Adjusting the parameters of the engine itself makes its emissions as small as possible, but it cannot make its emissions meet the national emission standards; currently using low-pollution fuels (liquefied petroleum gas and hydrogen) as alternative fuels is the best way to reduce fuel consumption and pollution, while The gas cylinders required for liquefied petroleum gas and hydrogen are heavy, and the cylinders are frequently replaced and have the risk of explosion, so they have not been promoted; exhaust gas recirculation is also a widely used emission control measure, which is only effective for reducing NO x Effective, because the exhaust oxygen content is very low, mainly by the inert gas N 2 and CO 2 Composition, a part of the exhaust gas flows back to the intake system through the EGR valve, and after mixing with the fresh mixture, it dilutes the oxygen concentration in the fresh mixture, resulting in a decrease in combustion speed; at the same time, it also increases the specific heat capacity of the fresh mixture, these two The reason is that the combustion temperature is reduced, so the NO can be suppressed x , but the reduction of oxygen concentration makes HC and CO incomplete combustion, resulting in the increase of HC and CO emissions
[0004] At present, the three-way (Pt-Pd-Rh) catalytic method is mainly used for external purification. Although this method is theoretically feasible, there are many problems in actual use: 1) The catalyst has a small temperature range and is easy to be poisoned; 2) The catalyst used Most of them are precious metals, and the cost is high, which affects the popularization and use of catalytic reactors; 3) When using three-way catalysts, the composition of the mixed gas must be strictly controlled near the theoretical air-fuel ratio, so that the oxidation reaction of CO and HC and the oxidation reaction of NO x The reduction reaction is carried out at the same time, which is bound to effectively reduce CO, HC compounds and NO x 4) Due to the presence of the three metals at the same time, the full play of each other's activity is inhibited
At present, there are three technical problems in the use of hydrogen fuel that have not been resolved: 1) storage of hydrogen, because the weight ratio of hydrogen to gasoline with the same calorific value is 0.37, while the volume of gaseous hydrogen at room temperature is 3000 times that of liquid gasoline; 2) ) The density of hydrogen is low, and the method of introducing hydrogen into the intake port is easy to cause the intake port to temper; 3) The cost of hydrogen production is high

Method used

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  • Automatic oil-way control system for vehicle-mounted methanol catalytic cracking device
  • Automatic oil-way control system for vehicle-mounted methanol catalytic cracking device
  • Automatic oil-way control system for vehicle-mounted methanol catalytic cracking device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Methanol enters the catalytic cracking device 4 from the methanol inlet 17 under the action of the methanol pump 2. The main body of the cracking device 4 is a cylinder 22. The methanol inlet 17 is welded on the main body 22. The main body 22 is made of stainless steel. Thin copper tubes 18 placed in parallel, the tail gas is discharged from the tail gas outlet 19 after passing through the copper tube 18 through the tail gas inlet 23, realizing preheating methanol, the gap between the steel body and the thin tubes is filled with a catalyst 21, the catalyst used in this experiment is The copper-based methanol cracking catalyst has an operating temperature of 200° C. to 450° C., and the cracked hydrogen-rich gas is fed into the engine 11 through the cracked gas outlet 20 welded on the main body 22 .

[0028] 1) The energy required by the automatic control system is supplied by the battery of the engine, and the sensors required by the automatic control system include a tem...

Embodiment 2

[0038] Carry out the test under the state of no-load of the engine, adjust the flow rate of methanol to 18ml / min, and the pump oil pressure of fuel pump 2 to 3.5kg / cm 2 , the gas pressure in the gas storage tank 5 is 3.0 kg / cm 2 , the temperature T=273 ℃ of cracking device 4, the weight ratio of fuel oil and cracked gas is 13: 1 all the other are the same as embodiment 1. Use the FLUX4005 exhaust gas analyzer to test the emission composition, and the test results are listed in Table 3:

[0039] Table three

[0040]

Embodiment 3

[0042] Carry out the test under the state of no-load of the engine, adjust the flow rate of methanol to 20ml / min, and the pump oil pressure of fuel pump 2 to 4.6kg / cm 2 , the gas pressure in the gas storage tank 5 is 3.8 kg / cm 2 , the temperature T=364 ℃ of cracking device 4, the weight ratio of fuel oil and cracked gas is 17: 1 and all the other are the same as embodiment 1. Use the FLUX4005 exhaust gas analyzer to test the emission composition, and the test results are listed in Table 4:

[0043] Table four

[0044]

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PUM

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Abstract

An automatic oil circuit control system of a vehicle-mounted methanol catalytic cracking device is based on signals input by an ECU (electronic control unit) from a temperature sensor, a pressure sensor and an air flow meter to control the secondary air injection device, preheating device, oil pump, nozzle and The solenoid valve is automatically controlled, so that the hydrogen-rich gas and fuel cracked by the catalytic cracker can be mixed in different proportions under different operating conditions and speeds and then passed into the engine, so as to achieve the purpose of reducing engine exhaust. The invention has the advantages of small size, low cost, easy purchase of system components, low energy consumption, simple structure of the cracking device, low manufacturing cost, large normal working temperature range of the catalyst, long service life, high conversion rate and the like.

Description

[0001] Field [0002] The invention belongs to an automatic oil circuit control system of a vehicle-mounted methanol catalytic cracking device, in particular to a method for cracking methanol into hydrogen-rich gas (H 2 and CO) are mixed with air and fuel and then added to the automobile engine to reduce the content of harmful substances in the automobile exhaust. The oil circuit automatic control system of the methanol catalytic cracking device. Background technique: [0003] The technical level of motor vehicle emission control is an important factor in determining the amount of motor vehicle pollutant emissions. In addition, many factors such as vehicle use, maintenance, fuel quality, and environmental conditions will affect vehicle emissions. There are two types of methods for treating automobile exhaust: internal purification and external purification. Internal purification is achieved by improving the quality of the mixed gas, improving the combustion conditions and usin...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F02D41/26F02M25/10
Inventor 王浩静周立公申海芳晁兵
Owner SHANXI INST OF COAL CHEM CHINESE ACAD OF SCI
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