Method for detecting service life of steel plate chromium plating solution

A detection method and solution technology, applied in the direction of measuring devices, instruments, particle size analysis, etc., can solve the problems of manufacturers' difficulties, strict discharge requirements, and rising voltage of electroplating tanks, so as to improve the quality of surface coating, improve production quality, and reduce production loss effect

Active Publication Date: 2022-02-22
BAOSHAN IRON & STEEL CO LTD
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

see figure 1 , as the production progresses, the impurity ions in the plating solution gradually gather and their content increases, which greatly affects the cleanliness of the plating solution, and even affects the surface quality of chrome-plated steel sheets
When the content of impurity ions reaches a certain concentration, the coating on the chrome-plated steel plate will have many quality problems such as blooming, yellowing, darkening, and streaks. See figure 2 , when the concentration of impurity ions in the metal chromium section solution is high, there are fine particle defects on the surface of the chrome-plated steel plate
At the same time, as the content of impurity ions increases, the voltage of the electroplating tank increases and the resistance of the plating solution increases
[0004] At present, most chrome-plated steel plate manufacturers generally follow the principle of "change once every three months and change every six months" for the management of plating solution discharge. However, in the actual production process, the service life of the chromium plating solution cannot be accurately judged. The chromium plating solution is often processed and replaced when unqualified chrome-plated steel sheets are produced.
In addition, the chromium plating solution contains hexavalent chromium and fluorine ions, so its discharge requirements are very strict, which also brings more difficulties to manufacturers

Method used

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  • Method for detecting service life of steel plate chromium plating solution
  • Method for detecting service life of steel plate chromium plating solution
  • Method for detecting service life of steel plate chromium plating solution

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0068] Take 1L of chrome-plating solution for metal chromium segment newly configured on site, check the pH value of the chrome-plating solution to be 0.7, and add 50mL of 30% hydrogen peroxide to obtain the first solution, using ammonia water with a mass concentration of 30% or sodium carbonate with a concentration of 20g / L Carry out pH value control, the pH value control of the first solution is 3, carry out particle size analysis to the first solution again and obtain the particle size and the frequency distribution of the impurity ion in the first solution, and adopt centrifugal sedimentation to obtain deposit, centrifugal sedimentation speed is 3000~5000rpm, the sediment is dried and weighed.

[0069] The test results are: when the pH value of the first solution is adjusted to 3, the frequency distribution of impurity ions with a particle size of 5.6-20.0 μm is 68.89%, which is less than 70%, and the corresponding sediment mass is less than 0.2g. A relational model obtain...

Embodiment 2

[0071] Take 1L of chrome-plating solution for the metal chromium section on site, detect that the pH value of the chrome-plating solution is 0.98, and add 50mL of 30% hydrogen peroxide to obtain the first solution, and use 30% ammonia water or 20g / L sodium carbonate to measure the pH value. value control, first adjust the pH value to 3, and then conduct particle size analysis on the first solution to obtain the particle size and frequency distribution of impurity ions in the first solution, and use centrifugal sedimentation to obtain sediment. The centrifugal sedimentation speed is 3000~5000rpm. The sediment was dried and weighed, and the obtained impurity ions with a particle size of 5.6-20.0 μm did not satisfy the conditions in the first relational model.

[0072] Sampling metal chromium section chrome plating solution 1L again from the spot, detects that the pH value of this chromium plating solution is 0.98, and adds 30% hydrogen peroxide 50mL to obtain the first solution, ...

Embodiment 3

[0074]Take 1L of the on-site chromium oxide section chromium plating solution as the first solution, detect that the pH value of the chromium plating solution is 1.08, and add 50mL of 30% hydrogen peroxide to obtain the first solution, using ammonia water with a mass concentration of 30% or a concentration of 20g / L Sodium carbonate is carried out pH value adjustment, and the pH value value adjustment range is 3~6, and the first solution is carried out particle size analysis to obtain the particle size and the frequency distribution of the impurity ion in the first solution after adjusting the pH value each time, and adopt centrifugal sedimentation to obtain For the sediment, the centrifugal sedimentation speed is 3000~5000rpm, and the sediment is dried and weighed. When the pH value is controlled at a certain value, if the frequency distribution of impurity ions of corresponding particle size in the first solution or the quality of the sediment do not meet the conditions in the...

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Abstract

The invention relates to a method for detecting the service life of a steel plate chromium plating solution, the method sequentially comprises the following steps: establishing a relation model which comprises a first relation model and a second relation model; taking chromium plating solutions of the unit at different times or at different stages; adding hydrogen peroxide into the chromium plating solution to obtain a first solution; adding ammonia water or sodium carbonate into the first solution for pH value characteristic regulation and control, gradually increasing the pH value, and controlling the numerical range of the pH value of the first solution to be 3-6; carrying out particle size analysis and centrifugal sedimentation on the first solution to obtain sediment of impurity ions, and drying and weighing the sediment; if conditions are met, obtaining the service life of the corresponding chromium plating solution according to the first relation model; and if the pH value of the first solution in the numerical range cannot meet the conditions in the first relation model, adding the mixed solution into the first solution and regulating to obtain a second solution with the pH value of 2, and obtaining the service life of the chromium plating solution according to the second relation model.

Description

technical field [0001] The invention relates to a steel plate chrome plating solution, in particular to a method for detecting the service life of a steel plate chrome plating solution. Background technique [0002] Chromium-plated steel plate is an economical tank material that deposits a layer of metal chromium and chromium oxide film on the surface of cold-rolled steel plate by electrolytic chromate treatment. The chemical composition of the surface of chrome-plated steel plate is stable, and the chromium ion dissolved from the surface film is extremely small. Because of its non-toxic surface, it is widely used in packaging industries such as food cans. Chromium-plated steel plate also has the advantages of less plating, low cost, strong adhesion, good paintability, good temperature resistance, high sulfur resistance, high alkali resistance, etc. It can also be used in bicycle parts, household electrical appliances, office Supplies, building materials parts, auto parts a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N15/02G01N15/04G01N5/00
CPCG01N15/02G01N15/04G01N5/00
Inventor 魏军胜兰剑李秀军陈红星李鹏
Owner BAOSHAN IRON & STEEL CO LTD
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