Building material kiln roasting system based on big data and process thereof

Abstract

The invention relates to a building material kiln roasting system based on big data and a process thereof. The roasting system comprises a kiln body, a natural gas heating module, a material conveying mechanism and a kiln control system. The roasting system further comprises a big data platform, a gas inlet adjusting mechanism and a waste heat recovery system; and a plurality of temperature sensors are installed at the top in the kiln body. After the name of a produced building material is input into the kiln control system, the kiln control system automatically calls corresponding production parameters in the big data platform to control kiln equipment to perform producing and displays the standard temperature and heat preservation time of each section of kiln body on a display screen. Each temperature sensor is used for detecting the temperature in the kiln body and transmitting real-time data of the temperature to the kiln control system, and the kiln control system controls the air inlet adjusting mechanism, the waste heat recovery system and the material conveying mechanism to enable the kiln temperature to reach the preset standard temperature and heat preservation time after comparing and analyzing the real-time data and the standard temperature.

Description

technical field [0001] The invention relates to the technical field of kiln roasting, in particular to a big data-based building material kiln roasting system and a process thereof. Background technique [0002] A kiln is a device made of refractory materials for firing products, and it is an essential facility for kiln brick molding. The history of firing kiln bricks for tens of thousands of years has accumulated a wealth of kiln-making styles and experience. From the open-air pile firing on the ground in the primitive society, digging pits and building fires to steamed bun-shaped rising flame round kilns, half-down-flame horseshoe-shaped kilns, Banpo dragon kilns, and duck-egg-shaped kilns, to today's indoor gas kilns, electric kilns, and kiln technology In continuous improvement and development. [0003] The purpose of roasting is to convert various loose mineral mixtures into hard and stable products. In the process of completing this transformation, many physical and...

AI Technical Summary

Problems solved by technology

[0004] In the existing technology, the method of manually watching the fire and controlling the temperature is usually used, but this method is not only time-consuming and laborious, but also requires experienced roasting workers to operate

During the roasting process, once the workers cause improper operation due to negligence, and do not choose the appropriate roasting temperature and roasting holding time, it is easy to produce kiln bricks bursting, hair-like cracks, frosting or blackhead bricks, making the production The kiln bricks cannot be used, and batch production of kiln bricks must be carried out again, which wastes manpower and material resources, increases the production cost of the enterprise, and reduces production efficiency

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