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Water washing type dye flaw detection penetrant taking water as developer as well as preparation method and use method of water washing type dye flaw detection penetrant

A technology of colored flaw detection and penetrant, which is applied in the preparation of test samples, optical testing of flaws/defects, etc. It can solve the problems of complex penetration testing and detection process, and achieve the effect of wide application range, good permeability and good diffusivity.

Active Publication Date: 2021-08-06
SHANGHAI QUANKAI NEW MATERIALS TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a water-washable coloring flaw detection penetrant with water as the developing agent, which is used to solve the existing There is a problem that the detection process of penetrant flaw detection is complicated in the technology, and at the same time, the present invention will also provide a preparation method of water-washing coloring penetrant for flaw detection with water as the developing agent; in addition, the present invention will also provide a water-based developing agent How to use the water-washable colored flaw detection penetrant

Method used

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  • Water washing type dye flaw detection penetrant taking water as developer as well as preparation method and use method of water washing type dye flaw detection penetrant
  • Water washing type dye flaw detection penetrant taking water as developer as well as preparation method and use method of water washing type dye flaw detection penetrant
  • Water washing type dye flaw detection penetrant taking water as developer as well as preparation method and use method of water washing type dye flaw detection penetrant

Examples

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Effect test

Embodiment 1

[0055] A water-washing penetrating agent for colored flaw detection, wherein water can be used as both a cleaning agent and a developing agent, and is prepared as follows: 5 grams of hydrophilic red dye (Shanghai Mandia Dyestuff Co., Ltd., MB-21), lipophilic red dye Dyestuff (Shanghai Mandia Dyestuff Co., Ltd., MVQ-34) 1 gram, water-based emulsifier 35 grams (USA magnetic flux ZR-10B water-based emulsifier), ethylene glycol ether 20 grams, epoxy resin emulsion (Guangshu Chemical Industry, Put 10 grams of GS-5000B), 20 grams of isopropanol, 4 grams of amyl alcohol, and 5 grams of silicone defoamer into a container, stir at room temperature for 12 hours, and form a red and transparent water-washable coloring flaw detection penetrant after completely dissolving .

[0056] The use process of the water-washing colored flaw detection penetrant in Example 1: Spray the prepared colored penetrant on the E-type test block, the three-point type B-type test block and the aluminum alloy A-...

Embodiment 2

[0059] A water-washing penetrating agent for colored flaw detection, wherein water is used as both a cleaning agent and a developing agent, and is prepared as follows: 10 grams of water-soluble red dye (Shanghai Mandia Dyestuff Co., Ltd., SR-58), water-based emulsifier (chain Set chemical industry, PPG-400) 40 grams, ethylene glycol ethyl ether 20 grams, short oil alkyd resin 10 grams, oleic acid 3 grams, triethanolamine 7 grams, dibasic acid ester mixture 5 grams (DBE high boiling point solvent mixed two Monobasic acid ester is a mixture of dibasic acid esters, also known as dibasic acid esters, dicarboxylic acid esters), 5 grams of silicone defoamer, put it in a container, and stir at room temperature for 1 hour to completely dissolve, forming a red transparent water wash Type colored flaw detection penetrant.

[0060] The use process of the water-washing colored flaw detection penetrant in Example 2: Spray the prepared colored penetrant on the E-type test block, the aluminu...

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Abstract

The invention relates to the technical field of penetrant flaw detection, in particular to a washing type dye flaw detection penetrant taking water as a developer, and a preparation method and a use method thereof. The flaw detection penetrant comprises the following components in parts by weight: 5-15 parts of a coloring dye, 5-15 parts of an organic compound, 30-50 parts of a solvent, 20-40 parts of an emulsifier and 1-5 parts of a defoaming agent, the organic compound is a natural terpenoid or organic resin. The problem that in the prior art, the penetrant flaw detection process is complex is solved. According to the washing type dye flaw detection penetrant, water serves as a developing agent to replace a traditional white developing agent, after the flaw detection penetrant on the surface of a workpiece is washed with water, the developing agent does not need to be sprayed after drying, a water film left on the surface of the workpiece serves as the developing agent, a coloring agent permeating into cracks is sucked to the surface of the workpiece according to the capillary principle, and whether the surface of the workpiece has defects can be observed by placing for a while.

Description

technical field [0001] The invention relates to the technical field of penetrant flaw detection, in particular to a water-washing colored flaw detection penetrant with water as an imaging agent, a preparation method and a use method. Background technique [0002] Colored flaw detection penetrant is a non-destructive flaw detection method based on the principle of capillary action to inspect the surface opening defects (cracks, pores, looseness, delamination, incomplete penetration and incomplete fusion, etc.) of dense materials, also known as PT detection. [0003] With the rapid development of my country's manufacturing industry, the variety of special performance materials is increasing (forgings, castings, weldments, machined parts, ceramics, glass, plastic powder, metallurgical parts, etc.), especially when the workpiece is overhauled in the field. The flaw detection method and the fluorescent penetrant flaw detection method cannot meet the requirements, so the colored pe...

Claims

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Application Information

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IPC IPC(8): G01N21/91G01N1/34
CPCG01N21/91G01N1/34
Inventor 郭贵全
Owner SHANGHAI QUANKAI NEW MATERIALS TECH CO LTD
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