Production process of 8630MOD3-85K forge piece for deep sea wellhead casing hanger

A production process and casing technology, which is applied in the field of 8630MOD3-85K forgings for deep-sea wellhead casings, can solve the problems of inability to meet the application requirements of deep-sea forgings, poor low-temperature impact toughness, and low local strength, so as to optimize the heat treatment process and improve Hardness and wear resistance, the effect of optimizing the forging process

Inactive Publication Date: 2021-07-09
苏州雷格姆海洋石油设备科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] For ordinary American Standard 8630 materials, the conventional chemical composition ratio and thermal processing technology are difficult to ensure that the performance requirements of the overall section of the casing hanging forgings meet the 85KSI yield strength index. The test results are carried out according to the requirements of DNVGL-RP-0034 underwater forgings There are often cases of low local strength or poor low-temperature impact toughness, especially after a post-weld simulated heat treatment process at 650 degrees for 16 hours to meet the yield strength of 85KSI
According to the general 8630 forging manufacturing process, it cannot stably pass the evaluation test required by the underwater forging specification, and cannot meet the application requirements of deep sea forgings

Method used

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  • Production process of 8630MOD3-85K forge piece for deep sea wellhead casing hanger
  • Production process of 8630MOD3-85K forge piece for deep sea wellhead casing hanger

Examples

Experimental program
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Effect test

Embodiment 1

[0019] The production process of the 8630MOD3-85K forging used for deep-sea wellhead casing hanging of the present invention, its production steps are as follows:

[0020] The chemical composition is: C: 0.25~0.33%; Si: 0.15~0.35%; Mn: 0.7~1.1%; P: ≤0.015%; S: ≤0.01%; Cr: 0.85~1%; Ni: 0.75~0.99 %; Mo:0.35~0.45%; Cu:≤0.25%; Ti:≤0.025%; Bi:≤0.01%; N:≤0.012%; Nb:≤0.01%; Al:0.02~0.035%; Sn:≤0.015 %; V:0.002~0.03%; B:≤0.0005%; Pb:≤0.01%; As:≤0.02%; Sb:≤0.02%; H:≤1.6ppm; O:≤25ppm; The rest is Fe, and steel billets with a DI value greater than 8.0 are raw materials;

[0021] Preheat the billet first. After the preheating is completed, put the billet into the forging furnace for heating. When the temperature of the billet reaches the initial forging temperature, carry out constant temperature and heat preservation. The heat preservation time is 0.5h / inch to 1.5h / inch (inch is the maximum Wall thickness dimension) calculation, and then use the WHF forging method and FM forging method...

Embodiment 2

[0025] The percentage by weight of the chemical composition is: C: 0.29-0.33%; Si: 0.15-0.35%; Mn: 0.89-1.1%; P: ≤0.015%; S: ≤0.01%; Cr: 0.9-1%; Ni: 0.75~0.99%; Mo:0.35~0.42%; Cu:≤0.25%; Ti:≤0.025%; Bi:≤0.01%; N:≤0.012%; :≤0.015%;V:0.002~0.03%;B:≤0.0005%;Pb:≤0.01%;As:≤0.02%;Sb:≤0.02%;H:≤1.6ppm;O:≤25ppm;CE:< 0.833%, the rest is Fe, the steel billet with DI value greater than 8.0 is the raw material;

[0026] Preheat the billet first. After the preheating is completed, put the billet into the forging furnace for heating. When the temperature of the billet reaches the initial forging temperature, carry out constant temperature and heat preservation. The heat preservation time is 0.5h / inch to 1.5h / inch (inch is the maximum Wall thickness dimension) calculation, and then use the WHF forging method and FM forging method to repeatedly upsetting and drawing the steel billet three times in the horizontal and vertical directions, so that the steel billet is forged into a casing hanging f...

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Abstract

The invention discloses a production process of a 8630MOD3-85K forge piece for a deep sea wellhead casing hanger. A steel blank of the 8630MOD3-85K forge piece comprises the following chemical components in percentage by weight: 0.25 to 0.33 percent of C; 0.15 to 0.35 percent of Si; 0.7 to 1.1 percent of Mn; less than or equal to 0.015 percent of P; less than or equal to 0.01 percent of S; 0.85 to 1 percent of Cr; 0.75 to 0.99 percent of Ni; 0.35 to 0.45 percent of Mo; less than or equal to 0.25 percent of Cu; less than or equal to 0.025 percent of Ti; less than or equal to 0.01 percent of Bi; less than or equal to 0.012 percent of N; less than or equal to 0.01 percent of Nb; 0.02 to 0.035 percent of Al; less than or equal to 0.015 percent of Sn; 0.002 to 0.03 percent of V; less than or equal to 0.0005 percent of B; less than or equal to 0.01 percent of Pb; less than or equal to 0.02 percent of As; less than or equal to 0.02 percent of Sb; less than or equal to 1.6 ppm of H; less than or equal to 25 ppm of O; less than 0.833 percent of CE, and the balance Fe; and the DI value is larger than 8.0.

Description

technical field [0001] The invention relates to a production process of an 8630MOD3-85K forging for deep-sea wellhead casing. Background technique [0002] China has become the world's largest importer of crude oil and natural gas, and its dependence on foreign oil and gas is still on the rise, facing a very severe energy security situation. Vigorously developing the offshore oil and gas industry and increasing the intensity of offshore oil and gas exploration and development is not only a concrete measure to implement the central government's requirements for increasing domestic oil and gas exploration and development to ensure national energy security, but also an inevitable requirement to ensure China's energy security. As a large oceanic country, my country is rich in offshore oil and gas resources, but the overall degree of exploration is relatively low. Offshore oil and gas is an important field for long-term and substantial increase in production in my country. There...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/02C22C38/04C22C38/06C22C38/42C22C38/44C22C38/46C22C38/48C22C38/50C22C38/54C22C38/60C21D1/18C21D1/28C21D6/00C21D9/00B21J1/06B21J5/00
CPCC22C38/02C22C38/04C22C38/002C22C38/44C22C38/42C22C38/50C22C38/001C22C38/06C22C38/48C22C38/008C22C38/46C22C38/54C22C38/60C21D1/28C21D1/18C21D6/004C21D6/005C21D6/008C21D9/0068B21J1/06B21J5/00
Inventor 周勇葛辉
Owner 苏州雷格姆海洋石油设备科技有限公司
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