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Ultra-high performance concrete sleeper

An ultra-high-performance concrete technology, applied in the field of sleepers, can solve the problems of high density of steel fibers, uneven distribution, and difficult pumping, etc., and achieve the effects of large specific weight, cost reduction, and weight reduction

Active Publication Date: 2021-05-25
威海瑞合铁路轨枕有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In view of the related technologies mentioned above, the inventors found that the sleeper casted by ultra-high performance concrete has many advantages, but it also has the problem that the density of steel fibers is too large, it is easy to agglomerate when stirred, and it tends to sink in the lower part of the concrete when it is vibrated and poured, and the distribution is not good. Disadvantages of uniformity and not easy to pump

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] Embodiment 1: a kind of super high performance concrete sleeper, the preparation method of this concrete sleeper comprises the following steps:

[0036] (1) Add 27kg of cement, 6kg of fly ash, 3kg of silica fume, and 40kg of reclaimed sand into the mixer and stir for 5 minutes according to the ratios in Table 1 and Table 2, wherein the particle size of the reclaimed sand is 2.5mm;

[0037] (2) Then, while stirring, add 5kg of water, 0.817kg of polyacid water reducer, 7.029kg of calcium oxide-calcium sulfoaluminate expansion agent and 0.654kg of defoamer, and stir for 5 minutes;

[0038] (3) Finally, add 1kg steel fiber and 3kg polymethyl fiber while stirring for 8 minutes to obtain ultra-high performance concrete; the specification of the steel fiber is 0.3mm in diameter and 13mm in length, and the specification of the polyoxymethylene fiber is 14D in fineness and the length is 17mm.

[0039](4) Pour ultra-high performance concrete into the test block mold, and vibrate...

Embodiment 2

[0045] Example 2: An ultra-high-performance concrete sleeper, the difference from Example 1 is that the component content of the ultra-high-performance concrete is shown in Table 1, and the composition and proportion of the admixture are shown in Table 2.

Embodiment 3

[0046] Example 3: An ultra-high performance concrete sleeper, the difference from Example 1 is that the component content of the ultra-high performance concrete is shown in Table 1, and the composition and proportion of the admixture are shown in Table 2.

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PUM

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Abstract

The invention relates to the field of sleepers, and particularly discloses an ultra-high performance concrete sleeper. The sleeper comprises a sleeper body, the sleeper body is formed by pouring ultra-high-performance concrete, reinforcing steel bars are arranged in the sleeper body, and the ultra-high-performance concrete is formed by mixing, by weight, 27-38 parts of cement, 6-8 parts of powder, 3-5 parts of silica fume, 40-50 parts of fine sand, 3-5 parts of steel fibers, 3-5 parts of organic fibers, 8.5-12 parts of additives and 5-8 parts of water. Organic fibers are adopted to replace part of steel fibers to produce ultra-high performance concrete. Due to the flexibility of the organic fibers, the elasticity and toughness of the sleeper can be improved, the crack resistance can be obviously improved, and cracks are reduced. Meanwhile, the source is wide, the cost is low, so that the cost of the ultra-high performance concrete can be obviously reduced, the weight of the sleeper is reduced, the construction difficulty and cost are reduced, the slagging of a ballast bed and the sinking of the sleeper are reduced, the service life is prolonged, and the cost is reduced.

Description

technical field [0001] The present application relates to the field of sleepers, more specifically, it relates to an ultra-high performance concrete sleeper. Background technique [0002] Sleepers were originally made of wood, which has good elasticity and insulation, and is less affected by temperature changes in the surrounding medium. Due to the shortage of timber resources in the world, reinforced concrete sleepers are gradually used, and then improved to prestressed concrete sleepers. The sleeper not only supports the rail, but also maintains the position of the rail, and also transmits the huge pressure transmitted by the rail to the track bed. Therefore, high mechanical properties such as impact resistance, crack resistance, and tensile resistance are required. [0003] Compared with ordinary concrete, ultra-high performance concrete (UHPC) exhibits two "ultra-high", that is, ultra-high durability and ultra-high mechanical properties. Ultra-high-performance concret...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/02C04B40/02E01B3/28
CPCC04B28/02E01B3/28C04B2201/50C04B2201/20C04B18/08C04B18/146C04B14/06C04B22/064C04B22/14C04B14/48C04B16/06C04B2103/302C04B40/024Y02W30/91
Inventor 张琰胡盛霖李卓英
Owner 威海瑞合铁路轨枕有限公司
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