Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Inductor and compression molding method thereof

A technology of pressing and forming inductors, which is applied in the direction of inductors, inductors/transformers/magnets manufacturing, fixed inductors, etc., which can solve the problems of complex process and inability to form integrated inductors

Inactive Publication Date: 2021-05-11
HENGDIAN GRP DMEGC MAGNETICS CO LTD
View PDF6 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] CN 101377975A discloses an integrated inductor and its manufacturing method. The inductor includes a pressed metal magnetic powder block and an inductance coil. The inductance coil includes a coil body and two terminals. The coil body is made of metal enameled wire. Embedded in the metal magnetic powder block, the terminals are located on both sides of the metal magnetic powder block, the coil body is a two-way helical structure, and the manufacturing method includes winding the inductance coil first, and the two terminals of the inductance coil are welded on the electrode frame, and the metal When the magnetic powder and the inductor coil are mixed and pressed, the metal magnetic powder is wrapped on the outside of the coil, and the use of the magnetic core inside the coil is not mentioned. It also needs to be formed by pressing first. The process is more complicated and requires two steps to complete, and it is impossible to form a complete integrated inductor.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0054] This embodiment provides a method for pressing and forming an inductor, and the method includes the following steps:

[0055] (1) Place the inductance coil in the mold, the inductance coil is wound into a spiral shape by enameled wire, the shape of the central column is circular, and two terminals are arranged on both sides of one end of the inductance coil, and the two terminals are connected to the inductance coil The radial planes are parallel to each other, the internal radial cross-sectional area of ​​the inductance coil is 40% of the transverse cross-sectional area of ​​the mold, and the bottom of the mold is provided with a fixing groove for fixing the terminals of the inductance coil, and then adding magnetic powder to The inside and outside of the inductance coil are filled, and the magnetic powder is composed of iron silicon chromium alloy and carbonyl iron powder particles coated with epoxy resin binder on the outside, wherein the binder accounts for 2.0wt% in...

Embodiment 2

[0059] This embodiment provides a method for pressing and forming an inductor, and the method includes the following steps:

[0060] (1) The inductance coil is placed in the mould, the inductance coil is wound into a spiral shape by enameled wire, the shape of the central column is oval, and two terminals are arranged on both sides of one end of the inductance coil, and the two terminals are connected to the inductance coil The radial plane is vertical, the internal radial cross-sectional area of ​​the inductance coil is 35% of the transverse cross-sectional area of ​​the mould, and the bottom of the mold is provided with perforations for the terminals of the inductance coil to pass through, and then adding magnetic powder will The inside and outside of the inductance coil are filled, and the magnetic powder is composed of carbonyl iron powder particles coated with a silicone resin binder, wherein the binder accounts for 3.0wt% in the magnetic powder, and the magnetic powder is...

Embodiment 3

[0064] This embodiment provides a method for pressing and forming an inductor, and the method includes the following steps:

[0065] (1) Place the inductance coil in the mold, the inductance coil is wound into a spiral shape by enameled wire, the shape of the central column is circular, and two terminals are arranged on both sides of one end of the inductance coil, and the two terminals are connected to the inductance coil The radial planes are parallel to each other, the internal radial cross-sectional area of ​​the inductance coil is 45% of the transverse cross-sectional area of ​​the mold, and the bottom of the mold is provided with a fixing groove for fixing the terminals of the inductance coil, and then adding magnetic powder to The inside and outside of the inductance coil are filled, and the magnetic powder is composed of iron silicon chromium alloy iron powder particles coated with an amino resin binder, wherein the binder accounts for 1.0wt% in the magnetic powder, and...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Particle sizeaaaaaaaaaa
Particle sizeaaaaaaaaaa
Dc resistanceaaaaaaaaaa
Login to View More

Abstract

The invention provides an inductor and a compression molding method thereof, and the method comprises the following steps: placing an inductance coil in a mold, then adding magnetic powder to fill the interior and the outer side of the inductance coil, and carrying out compression molding in the mold to obtain a molded part; and curing the molded part, and performing insulation treatment to obtain the inductor. According to the method, the inductor is prepared in a one-time pressing forming mode, the magnetic core of the inductance coil and the outer side forming part are integrally formed to form a whole, the problem that the structure of the inductance coil is unstable is solved, and it is guaranteed that the strength of the inductor is high, and the performance of the inductor is excellent; according to the method, the preparation process of the inductor is simplified, the magnetic core and the outer side forming part do not need to be pressed in batches, the space utilization rate is high when the coil of the inductor is wound, and miniaturization development of the inductor is facilitated.

Description

technical field [0001] The invention belongs to the technical field of electronic equipment, and relates to an inductor and a pressing molding method thereof. Background technique [0002] Inductors, also known as inductance coils, can convert electrical energy into magnetic energy and store them. They are one of the basic components of electronic circuits and are widely used in electronic circuits. The structure of the inductor is similar to that of a transformer, but it has only one winding, which has a certain inductance and only hinders the change of the current. Therefore, the inductor plays the role of resistance, step-down, cross-link coupling and load in the AC circuit. [0003] As the size of electronic components becomes smaller and smaller, inductors are also developing towards miniaturization, and it is also required to improve the space utilization of inductors. The early inductors were mainly wire-wound inductors, whose structure was to wind the enameled wire ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): H01F41/02H01F41/00H01F41/06H01F17/04
CPCH01F17/04H01F41/005H01F41/0246H01F41/06H01F2017/048
Inventor 娄海飞方萌杜阳忠卢军伟陈胜齐
Owner HENGDIAN GRP DMEGC MAGNETICS CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products