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Inclined net forming online spun-bonded spunlace composite non-woven fabric and preparation method thereof

A technology of non-woven fabrics and inclined nets, which is applied in the field of spunlace composite non-woven fabrics and its preparation, and can solve problems such as lack of strength, waste of spunlace energy consumption, and product hardening.

Active Publication Date: 2021-05-04
杭州鹏图化纤有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] The disadvantage of the above schemes is that they all use off-line spunbond cloth (or PP hydrophobic layer) unwinding equipment to unwind and transport to the wet-laid web, then laminate with the wet-laid fiber layer, and combine them into one through hydroentanglement
[0009] The disadvantage of the above scheme is that the polypropylene spunbond fiber web is formed online by the online web forming device of spunbond fiber, and the polypropylene spunbond fiber web is not consolidated, and is directly stacked up and down with the fiber layer formed by the web forming device at the upper end After that, they enter the subsequent multi-stage spunlace device together for spunlace compounding
However, due to its moisture regain rate of 0%, polypropylene fibers basically do not absorb water, so they cannot directly absorb the energy of water needles for entanglement. It is fluffy and does not have the strength to use, so it needs to be reinforced after finishing processes such as leveling and calendering, turntable spray coating finishing, etc.
However, flat calendering is basically realized by calendering and flattening the entire surface, which not only cannot achieve point bonding, but reduces the thickness of the product, and the product is relatively hardened
However, coating finishing is not environmentally friendly. This method not only fails to obtain the high decontamination capacity required for the best wiping material, but also wastes spunlace energy consumption.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Inclined net forming online spun-bonded spunlace composite non-woven fabric and preparation method thereof
  • Inclined net forming online spun-bonded spunlace composite non-woven fabric and preparation method thereof
  • Inclined net forming online spun-bonded spunlace composite non-woven fabric and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] Example 1: Reference Figure 1 to Figure 6 , a kind of spunlace composite non-woven fabric formed by inclined net forming on-line spunbond, comprising a first fiber layer 1 and a second fiber layer 2, and is formed by laminating the first fiber layer 1 and the second fiber layer 2, the first The fiber layer 1 is a wet-process inclined wire forming fiber web layer, the second fiber layer 2 is a spunbonded fiber web layer, the first fiber layer 1 is made of wood pulp fibers with a mass percentage of 100%, and the second fiber layer 2 is made of wood pulp fibers with a mass percentage of Made of 100% synthetic fibers, the second fiber layer 2 is distributed with a thermally bonded consolidated area and a non-consolidated fluffy area, and the fibers of the first fiber layer 1 are inserted into the non-consolidated area at the corresponding position of the second fiber layer 2. In the fluffy area and intertwined with the second layer of fibers, the surface of the first fiber...

Embodiment 2

[0062] Example 2: Reference Figure 1 to Figure 6, a kind of spunlace composite non-woven fabric formed by inclined net forming on-line spunbond, comprising a first fiber layer 1 and a second fiber layer 2, and is formed by laminating the first fiber layer 1 and the second fiber layer 2, the first The fiber layer 1 is a wet-process inclined wire forming fiber web layer, the second fiber layer 2 is a spunbonded fiber web layer, and the first fiber layer 1 is composed of 20% by mass of wood pulp fibers and 80% by mass of cellulose fibers The second fiber layer 2 is made of synthetic fibers with a mass percentage of 100%. The second fiber layer 2 is distributed with a thermally bonded consolidated area and a non-consolidated fluffy area. The fibers of the first fiber layer 1 are inserted into the second fiber layer. In the non-consolidated fluffy region at the corresponding position of the second fiber layer 2 and intertwined with the second layer of fibers, the surface of the fi...

Embodiment 3

[0079] Example 3: Reference Figure 1 to Figure 6 , a kind of spunlace composite non-woven fabric formed by inclined net forming on-line spunbond, comprising a first fiber layer 1 and a second fiber layer 2, and is formed by laminating the first fiber layer 1 and the second fiber layer 2, the first The fiber layer 1 is a wet-process inclined wire forming fiber web layer, the second fiber layer 2 is a spunbonded fiber web layer, and the first fiber layer 1 is composed of 50% by mass of wood pulp fibers and 50% by mass of cellulose fibers The second fiber layer 2 is made of synthetic fibers with a mass percentage of 100%. The second fiber layer 2 is distributed with a thermally bonded consolidated area and a non-consolidated fluffy area. The fibers of the first fiber layer 1 are inserted into the second fiber layer. In the non-consolidated fluffy region at the corresponding position of the second fiber layer 2 and intertwined with the second layer of fibers, the surface of the f...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention discloses an inclined net forming online spun-bonded spunlace composite non-woven fabric. The inclined net forming online spun-bonded spunlace composite non-woven fabric comprises a first online wet process inclined net forming fiber layer and a second online spun-bonded net forming fiber layer, and is formed by laminating and spun-lacing the first fiber layer and the second fiber layer. According to the non-woven fabric, the friction adsorption force is high, the liquid absorption property is good, the decontamination capability is strong, the product can be prepared only through on-line spun-bonding in the production process, the process is simple and convenient, the energy consumption is greatly saved, the material loss is reduced, the production cost is reduced, and the product characteristics can be customized according to the terminal use requirements due to the controllability of the spun-bonding consolidation.

Description

technical field [0001] The invention relates to the technical field of spunlace nonwoven fabrics, in particular to a spunlace composite nonwoven fabric formed by inclined net forming and online spunbonding and a preparation method thereof. Background technique [0002] The existing PP spunbonded composite wood pulp spunlace nonwoven fabric is widely used in fields such as industrial wiping materials, kitchen wiping materials, and wet wipes due to its good wiping strength and good liquid absorption and decontamination ability. There are two main production processes, both of which are made by off-line secondary molding. [0003] One process is to prepare PP spunbond cloth and wood pulp paper offline respectively, and then unwind them through the unwinding machine respectively. After the two layers of materials are laminated, they will be entangled and reinforced by the hydroentanglement process to form a PP wood pulp paper. thorn cloth. [0004] Another process is to first ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D04H5/03D04H5/06
CPCD04H5/03D04H5/06
Inventor 吴晓鹏
Owner 杭州鹏图化纤有限公司
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