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Melt-blown yarn online plasma material surface modification device and method

An on-line and surface modification technology for melt-blown filaments, which is applied in the directions of melt-spinning, feeding solution to spinnerets, and filament forming processing. and filtering process

Active Publication Date: 2021-04-30
苏州市吴中喷丝板有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Chinese patent CN111334875A discloses an air deflector for a spinneret nozzle of a melt blown loom, comprising a melt feed plate and a spinneret main body, the upper surface of the melt feed plate is provided with a melt channel; There are symmetrical gas jet plates on both sides of the protrusion on the upper part of the main body of the spinneret; the upper surface of the main body of the spinneret is provided with an air cavity, and a row of evenly distributed spinneret holes is arranged on the top of the protrusion; the gas jet There are air intake holes and diversion grooves on the board. The patent forms a guide flow through the diversion grooves to make the air jet flow more stable, so that the traction of the fused filament fibers is more stable and uniform in size, and the quality of the melt-blown non-woven fabric is improved; but In the process of using this invention, there are few melt flow channels, the processing process is slow, and there is no pretreatment and filtration process before spinning, and impurities may exist in the sprayed silk, and the quality is difficult to guarantee.
The special properties of the dielectric in the plasma device are also conducive to the generation of large-area uniform plasma; and electrons are required to have higher energy; electrons with lower energy can only input electrical energy through vibration loss, which cannot meet the reaction conditions of chemical reactions

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Melt-blown yarn online plasma material surface modification device and method
  • Melt-blown yarn online plasma material surface modification device and method
  • Melt-blown yarn online plasma material surface modification device and method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0054] as attached figure 1 As shown, a melt-blown online plasma material surface modification device includes a spinneret 1, the bottom of the spinneret 1 is connected to a feed plate 2, and the upper end of the spinneret 1 is provided with a side end protrusion 3 and the middle raised portion 4, an airflow plate 6 is arranged between the middle raised portion 4 and the side end raised portion 3, and a plasma discharge structure 7 is arranged at the contact between the airflow plate 6 and the middle raised portion 4.

[0055] Further, as attached figure 2 As shown, the inside of the spinneret is provided with a hollow structure, and the hollow structure is used to transmit air flow and melt material; the cross-section of the air flow plate 6 is a right-angled trapezoid, and the upper bottom of the right-angled trapezoid is in contact with the upper end surface of the spinneret 1. connected.

[0056] Further, as attached Figure 4 As shown, the plasma discharge structure 7...

Embodiment 2

[0067] This embodiment is described on the basis of the above-mentioned embodiment 1, and the similarities with the above-mentioned embodiment 1 will not be repeated.

[0068] This embodiment mainly introduces a plasma discharge structure.

[0069] A plasma discharge structure is embedded in the gas flow plate 6 , and the length of the plasma discharge structure is smaller than the length of the gas flow plate 6 .

[0070] Further, the plasma discharge structure 7 is a cylinder, the outermost layer of the plasma discharge structure is an insulating layer, and n electrodes are arranged inside the insulating layer, and springs are arranged between the n electrodes, and the springs The n electrodes are closely matched with the ceramic insulator 10 to ensure sufficient contact between the electrodes and the ceramic.

[0071] Further, one end of the electrode is connected to an external high-voltage power supply device.

[0072] Further, the upper end of the plasma discharge stru...

Embodiment 3

[0077] This embodiment is described on the basis of the above-mentioned embodiment 1, and the similarities with the above-mentioned embodiment 1 will not be repeated.

[0078] This embodiment mainly introduces a method for surface modification of a melt-blown online plasma material. Using the described melt-blown online plasma material surface modification device includes the following steps:

[0079] S1, device assembly and power on;

[0080] S2, the plasma discharge structure 7 generates a large amount of plasma between the gas outlets 5;

[0081] S3, passing the melted chemical fiber raw material into the melt channel 15 of the feed plate 2;

[0082] S4. After the molten chemical fiber raw material is filtered by the filter layer 10, the filamentous material is ejected from the air outlet 5 of the spinneret 1;

[0083] S5. The plasma modifies the surface of the ejected filamentary material;

[0084] S6, feed gas into the air inlet 13;

[0085] S7, the gas moves to the a...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention relates to a melt-blown yarn online plasma material surface modification device. The device comprises a spinneret plate; a feeding plate is connected to the bottom of the spinneret plate; a side protruding part and a middle protruding part are arranged at the upper end of the spinneret plate; an air outlet is formed in the upper end of the middle protruding part; an air flow plate is arranged between the middle protruding part and the side protruding part; and a plasma discharge electrode structure is arranged at the contact part of the air flow plate and the middle protruding part. A plasma electrode structure is adopted for material surface modification, and a modifier is not needed, so that the environment friendliness is achieved; special performance materials are not needed, so that the investment is reduced; the plasma electrode structure is introduced into a melt-blowing process to improve the surface performance of a melt-blown yarn, improve the product performance, and solve the problem that the inner layer structure of a finished cloth roll cannot be treated; the device is simple in structure, easy to disassemble and assemble, convenient and fast, and electrode materials can be replaced; and a use method is simple, safe and efficient.

Description

technical field [0001] The invention belongs to the technical field of melt-blown nonwovens, and in particular relates to an online plasma material surface modification device and method for melt-blown filaments. Background technique [0002] Melt-blown nonwovens were first developed by the U.S. Navy in 1954. Through the air jet method, the fiber diameter can be controlled below 5 μm. Because the fiber diameter is small and soft, it is made into a nonwoven fabric. With the continuous development and improvement of technology, the application of melt-blown non-woven materials in filtration, waterproof, adsorption, anti-bacteria, warmth, medical and health care has increased. In recent years, new materials, new processes and new products of melt-blown nonwovens have emerged continuously, and the application fields have continued to expand. [0003] Chinese patent CN111334875A discloses an air deflector for a spinneret nozzle of a melt blown loom, comprising a melt feed plate...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06M10/02D01D1/10D01D1/06D01D5/08
CPCD06M10/02D01D1/106D01D1/06D01D5/08
Inventor 夏赟
Owner 苏州市吴中喷丝板有限公司
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