Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A kind of production method of carbon black for environment-friendly cable shielding material

A technology for cable shielding and production methods, applied in chemical instruments and methods, fibrous fillers, inorganic pigment treatment, etc., can solve the problems of poor high temperature stability of carbon black, melt fracture on the surface of polymer composites, and rough surface.

Active Publication Date: 2021-09-10
山东联科新材料有限公司 +1
View PDF3 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Conductive carbon black is a key material that determines the electrical properties of cable shielding materials. At present, the quality of conductive carbon black in my country has basically met the application requirements of conventional medium-voltage and low-voltage cross-linked cables, but for environmentally friendly non-cross-linked cable shielding materials Said that the processing technology of this kind of non-crosslinked shielding material is extruded above 200 °C, which requires high purity of carbon black, good high temperature resistance, and good electrical conductivity at high temperatures; due to low high temperature conductivity, poor stability, etc. , most of the existing carbon black cannot meet the application requirements, the current conductive carbon black has a low structure, the carbon black chain branch is not developed enough and is easy to break, and the conductive channel in the cable is easily destroyed, resulting in high resistivity. Moreover, the high temperature stability of carbon black is poor and the purity is relatively low, especially when extruded at high temperature, it will cause melt fracture and rough surface on the surface of polymer composite materials.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A kind of production method of carbon black for environment-friendly cable shielding material
  • A kind of production method of carbon black for environment-friendly cable shielding material
  • A kind of production method of carbon black for environment-friendly cable shielding material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] Embodiment 1: a kind of production method of environment-friendly type cable shielding material carbon black comprises the following steps:

[0027] 1) Raw material control: the raw material oil used by the raw material is a mixed oil of anthracene oil and ethylene tar, wherein the weight percentage of anthracene oil and ethylene tar is 8:2, control potassium ion content=2ppm in the anthracene oil and ethylene tar, sodium Ion content=10ppm; Toluene insolubles=0.5% in anthracene oil, density ρ20 is 1.13 / cm3, viscosity E80=1.5, moisture=1%, the cut before 210 ℃=5%, the cut before 360 ​​℃=60%; The characteristics of ethylene tar in the raw oil are: toluene insolubles=1.0%, density ρ20 is 1.04= / cm3, viscosity E80=9, moisture=0.5%, fraction before 210°C=20%, fraction before 360°C =70%; Environmentally friendly non-cross-linked cable shielding materials have higher requirements on high-temperature electrical properties of products, and high-temperature electrical properties a...

Embodiment 2

[0037] Embodiment 2: Compared with Example 1, the main difference is that the characteristics of anthracene oil in the raw oil are: toluene insolubles=0.3%, density ρ20 is 1.15g / cm3, viscosity E80=1.3, moisture=0.5%, The fraction before 210°C=3%, the fraction before 360°C=70%; the characteristics of ethylene tar in the raw material oil are: toluene insolubles=0.3%, density ρ20 is 1.1g / cm3, viscosity E80=7, moisture = 0.3%, the fraction before 210°C = 17%, the fraction before 360°C = 75%; the anthracene oil is extracted from coal tar, and the ethylene tar is ethylene cracking raw material and high temperature product in steam cracking process products of condensation;

[0038] In the process of cracking and preparing carbon black, in the multi-stage reactor, the volume ratio of air and natural gas is adjusted to 20:1, the combustion temperature in the combustion section of the reactor is increased to 2500°C, and the flow rate of raw material oil is 4000kg / h. The internal flue ...

Embodiment 3

[0040] Embodiment 3: The difference from Example 1 is: the characteristics of anthracene oil in the raw oil are: toluene insolubles=0.35%, density ρ20 is 1.14g / cm3, viscosity E80=1.1, moisture=0.7%, 210°C The fraction before = 4%, the fraction before 360°C = 75%; the characteristics of ethylene tar in the feed oil are: toluene insolubles = 0.5%, density ρ20 is 1.05g / cm3, viscosity E80 = 6, moisture = 0.35 %, fraction before 210°C=15%, fraction before 360°C=80%;

[0041] Analyzing by gas chromatography the content ≥ 2% components in the anthracene oil of the above characteristic specifications, whether these components in the anthracene oil react sufficiently during the high-temperature cracking reaction will affect the formation of functional groups on the surface of carbon black and the surface purity, and affect the carbon black. Black surface properties, it can be found that most of the rings with ≥ 2% components are between 2-4. Such a component composition ensures the out...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
densityaaaaaaaaaa
densityaaaaaaaaaa
densityaaaaaaaaaa
Login to View More

Abstract

The invention discloses a method for producing conductive carbon black for an environment-friendly cable shielding material, and mainly relates to the field of carbon black production. Including raw material control, raw material pretreatment, carbon black pyrolysis preparation, carbon black collection, adding binder granulation, carbon black drying and desorption, carbon black refining, volume resistivity test. The beneficial effect of the invention is that the produced carbon black can have good high temperature resistance, good electrical performance at high temperature, superior high temperature extrusion performance, higher purity, and fully meet the use requirements of environment-friendly non-crosslinked cable shielding materials.

Description

technical field [0001] The invention relates to the field of carbon black production, in particular to a production method of environment-friendly carbon black for cable shielding materials. Background technique [0002] Conductive carbon black is a key material that determines the electrical properties of cable shielding materials. At present, the quality of conductive carbon black in my country has basically met the application requirements of conventional medium-voltage and low-voltage cross-linked cables, but for environmentally friendly non-cross-linked cable shielding materials Said that the processing technology of this kind of non-crosslinked shielding material is extruded above 200 °C, which requires high purity of carbon black, good high temperature resistance, and good electrical conductivity at high temperatures; due to low high temperature conductivity, poor stability, etc. , most of the existing carbon black cannot meet the application requirements, the current c...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C09C1/50C09C3/04
CPCC09C1/50C09C3/006C09C3/043C09C3/045
Inventor 陈有根江平开张军张友伟赵国刚张富泽秦国明侯开太姜宝环申伟涛
Owner 山东联科新材料有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products

Browse by: Latest US Patents, China's latest patents, Technical Efficacy Thesaurus, Application Domain, Technology Topic, Popular Technical Reports.

© 2024 PatSnap. All rights reserved.Legal|Privacy policy|Modern Slavery Act Transparency Statement|Sitemap|About US| Contact US: help@patsnap.com