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Manufacturing process of terrazzo-imitating porcelain plate and product obtained by applying process

A manufacturing process and terrazzo technology, applied in manufacturing tools, ceramic molding machines, ceramic molding workshops, etc., can solve the problem of inability to produce sharp-edged tablets, and achieve the effects of simple installation, strong product competitiveness, and low input cost.

Active Publication Date: 2021-01-08
新明珠(广东)新材料有限公司 +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0010] In order to solve the above-mentioned technical problems, the object of the present invention is to provide a manufacturing process of imitation terrazzo porcelain plate and the products obtained by using this process, which are combined by designing multiple sets of ceramic powder compressed tablet particle modules, pre-loading hoppers and receiving belts The installation and use of the integrated material distribution system, as well as the first method of using a predetermined mesh-shaped plane slide plate instead of a conventional column cage filter screen or a plane screen to filter the sieve, solved the problem of not being able to make sharp-edged flakes. Inventing its fine powder and crushed powder particles are missed in the preset mesh on the predetermined mesh-shaped flat slide plate, and the thickness after leakage is 2mm to 10mm, the narrowest particle size is not less than 2mm, and the largest particle size Delicate, pure, and clear-cut color flakes not larger than 100mm slide directly from the mesh-shaped flat slide onto the predetermined carrier below it, and form a design match with the main raw material of the green body. In the green body of the finished product It has formed flake elements with different shapes, dense and clear edges and corners, which are like natural growth. Compared with conventional terrazzo, the effect is also natural, but the physical and chemical properties are better, and it can be mass-standardized. Production provides designers with more Materials needed for a wide range of design ideas

Method used

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  • Manufacturing process of terrazzo-imitating porcelain plate and product obtained by applying process
  • Manufacturing process of terrazzo-imitating porcelain plate and product obtained by applying process
  • Manufacturing process of terrazzo-imitating porcelain plate and product obtained by applying process

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Embodiment 1

[0066]referenceFigure 1~4, This embodiment discloses a manufacturing process of imitation terrazzo porcelain plate, including the following process steps:

[0067]Step S1: Equipment installation

[0068]The manufacturing equipment used in this embodiment includes a ceramic powder compressed tablet module 1. The ceramic powder compressed tablet module 1 consists of 1 to 5 sets of ceramic powder compressed tablet particle modules 2. In this embodiment, 5 sets are provided Ceramic powder compressed tablet particle module 2, respectively 1a-1, 1b-1, 1c-1, 1d-1, 1e-1, ceramic powder compressed tablet module 1 and front lower hopper 3, receiving belt 4 Combined into an integrated cloth system, installed on a production line equipped with a ceramic press. The production line of the ceramic press includes a press 5 and a belt conveyor carrier 501. The press 5 is connected to the belt conveyor carrier 501. The belt conveyor carrier 501 Undertake the mixture conveyed by the belt 4 and convey it to ...

Embodiment 2

[0092]referenceFigure 5 This embodiment discloses another terrazzo-like porcelain plate manufacturing process, which is based on embodiment 1, and differs from embodiment 1 in:

[0093]In this embodiment, a cavity type stamping press is used, and the cavity type stamping press 5 includes a frame feeding grid 6 and a conveying belt connected to the press 5;

[0094]In step 5.1, the overall mixed raw material layout is formed with the rotation of the conveyor belt and is framed by the frame feeding grid 6 and carried to the mold cavity position of the punch press. The mold cavity is lowered and the raw materials in the frame feeding grid 6 fall into In the mold cavity, the frame feeding grid 6 immediately retreats to the conveyor belt for the second round of frame feeding. At the same time, the press 5 starts to press to make a blank. The frame feeding grid 6 frames the second round of mixed blank raw materials along with the front The placed powder pusher (not shown in the figure) moves fo...

Embodiment 3

[0097]referenceFigure 6 This embodiment discloses another terrazzo-like porcelain plate manufacturing process, which is based on the above embodiment and differs from the above embodiment in:

[0098]In this embodiment, a transition belt 7 is provided under the replenishing hopper 202 and the mesh-shaped flat slide 207. In step S4, the transition belt 7 first receives the flakes that are filtered and screened by the mesh-shaped flat slide 207, and then The replenishing hopper 202 drops the predetermined single-color powder or the predetermined 2-8 single-color powders uniformly or unevenly mixed on the pellets, and then spreads through the transition belt 7. 4 on.

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Abstract

The invention discloses a manufacturing process of a terrazzo-imitating porcelain plate and a product obtained by applying the process, and relates to the field of building ceramic tiles. According tothe scheme, a plurality of sets of ceramic powder pressed sheet particle modules are designed to be combined with a front discharging hopper and a bearing belt to form an integrated distribution system for installation and use, and a method that a predetermined mesh-shaped plane slide carriage is creatively adopted to replace a conventional column cage-shaped filter sieve or a plane screen to filter screen residues is adopted, so that the problem that sheet particles with clear edges and corners cannot be manufactured is solved, and sheet particle elements which are in the same shape, are orderly in density and are clear in edges and corners and are formed like natural growth are formed in a blank body of the manufactured product; and compared with a conventional terrazzo, the effect is the same natural, but the physical and chemical properties are more excellent, batch standardized production can be achieved, and materials required by wider design creativity are provided for designers.

Description

Technical field[0001]The invention relates to the field of architectural ceramic tiles, in particular to a manufacturing process of terrazzo-like porcelain plates and products obtained by using the process.Background technique[0002]In modern building decoration, natural stone is undoubtedly superior in color and texture due to its natural characteristics in surface texture and color. However, as it is continuously mined, natural mineral resources are increasingly scarce, so all kinds of artificial stones appear Among various decoration applications, terrazzo products are one of them.[0003]Conventional terrazzo products are made by mixing glass, crushed stone and other aggregates with ordinary cement or colored cement binders to make concrete products and then grinding and polishing the solidified surface; or using glass, quartz flakes, Quartz sand powder and other materials are stirred with resin, vacuumed, vibrated, pressurized, and then dried at 100-200°C to produce quartz stone p...

Claims

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Application Information

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IPC IPC(8): B28B15/00B28B3/00B28B11/00B28B13/02
CPCB28B15/00B28B13/02B28B3/00B28B11/00
Inventor 陈章武覃立扩冼定邦罗爱武简润桐叶德林
Owner 新明珠(广东)新材料有限公司
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