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Intelligent self-inspection production line for automatic unpacking, stacking, loading and unloading of machining tool head cavity

A production line and cutter head technology, applied in the field of intelligent processing production line, can solve the problems of troublesome detection process, uncompact production line structure, long production line waiting time, etc., to reduce the frequency of manual intervention, reduce manual intervention time, and reduce production line Wide range of effects

Active Publication Date: 2022-05-27
NINGBO SANHAN ALLOY MATERIAL CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] (1) The production line can only produce a single type of cutting tool material. If other types of cutting tool materials are to be produced, the relevant institutions need to be replaced
[0004] (2) The waiting time on the production line is too long when workers feed and take materials; the efficiency of workers feeding and taking materials at a time is low; when feeding and taking materials manually, the distance between workers and machines is too close, and there is a lack of protection. It is easy to cause personal safety problems; the working area of ​​the robot is not isolated from the working area of ​​the workers, which may easily lead to accidents
[0005] (3) It is impossible to flexibly adjust the quantity of raw materials input into the production line or the quantity of finished materials output from the production line according to the order requirements
[0006] (4) When a machining center is abnormal, the workers need to shut down the entire production line when repairing
[0007] (5) Before processing, the production line cannot detect whether the positioning and clamping of materials is reliable, and the product quality cannot be guaranteed
[0008] (6) At present, the detection of cutting tools in machining centers is mostly carried out by removing the cutting tools and performing off-machine detection. It can detect a single blade surface, but the detection accuracy cannot be guaranteed, and the detection efficiency is low
[0009] (7) The structure of the production line is not compact, and the space is seriously wasted
[0024] However, the development of related production lines is not perfect. There are generally single processing models, no highly automated material management system, no guarantee for the personal safety of workers, no way to detect the positioning and clamping of materials and the state of tools, and the production line structure is not compact, etc. shortcoming

Method used

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  • Intelligent self-inspection production line for automatic unpacking, stacking, loading and unloading of machining tool head cavity
  • Intelligent self-inspection production line for automatic unpacking, stacking, loading and unloading of machining tool head cavity
  • Intelligent self-inspection production line for automatic unpacking, stacking, loading and unloading of machining tool head cavity

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Experimental program
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Embodiment 1

[0115] This embodiment provides an intelligent self-inspection production line for automatic unstacking, stacking, and loading and unloading for processing turning tool head cavity, such as figure 1 As shown in the figure, it includes the stacking assembly I of the material tray, the material management system II, the robot III, the transfer station IV, the machining center V, the tool on-machine detection system VI, and the protective fence VII. The protective fence VII is set on the outside of the robot III, and the material management system II and a plurality of machining centers V are evenly arranged in the circumferential direction with the robot III as the center. The tool on-machine inspection system VI is installed on the top of the machining center V. A transfer station IV is set between each machining center V and the protective fence VII. In this embodiment, three machining centers V are provided. The straight-line distances between the robot III and each transfe...

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Abstract

The invention discloses an intelligent self-inspection production line for automatic dismantling, stacking, loading and unloading of machining tool head cavity. The detection system and protective fence, the material management system and multiple machining centers are evenly arranged along the circumference around the robot; a transfer station is set between the machining center and the protective fence, and the tool on-machine detection system is connected to the machining center; the pallet stacked assembly Used to carry tool materials, the material management system can de-stack the stacked tray assembly containing rough materials, and output the stacked tray assembly containing finished materials; multi-station air detection hydraulic fixtures are installed inside the machining center, and the tool The on-machine inspection system can perform accurate on-machine inspection of tool materials in the limited internal space of the machining center. The invention has a compact structure, reduces waste of space, and simultaneously can improve the efficiency of the operation of the robot on other parts.

Description

technical field [0001] The invention relates to the field of intelligent processing production lines, in particular to an intelligent self-checking production line for automatic unstacking, stacking, loading and unloading for processing turning tool cutter head cavities. Background technique [0002] Manufacturing is the pillar industry of today's national economy, and its development is an important indicator to measure a country's comprehensive strength. China is a big manufacturing country. At this stage, my country's machinery manufacturing field mainly relies on machine tool processing, and there is a large demand for machine tool tools every year. Among all machine tool tools, turning tool is the most widely used tool, and turning is also one of the most commonly used machining methods, which is widely used. With the rapid development of my country's manufacturing water products, the demand for turning tools in the manufacturing field continues to increase. According...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B65G61/00B23B15/00B23Q3/08
CPCB65G61/00B23Q7/04B23Q3/082
Inventor 李长河李昊罡罗亮吉卫喜万斌辉尹硕曹华军卢秉恒唐立志崔歆刘明政张彦彬徐杰罗慧明徐海州杨敏洪华平高腾杨玉莹马五星陈帅
Owner NINGBO SANHAN ALLOY MATERIAL CO LTD
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