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Enhancing porous tantalum implant selective laser preparation method and implant

A technology of laser selection and laser selection melting, applied in the field of material manufacturing, can solve the problem of increased oxygen content in powder, and achieve the effects of strong adhesion, improved cell adhesion, and reduced weight

Active Publication Date: 2020-11-24
SOUTH CHINA UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The main purpose of the present invention is to overcome the shortcomings and deficiencies of the prior art, to enhance the preparation method of porous tantalum implants by laser selection and implants, and to solve the problem that laser selective melting cannot form microstructures below 100 microns to match real bone trabecular structures , and the problem that the oxygen content of the powder will increase during long-term use

Method used

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  • Enhancing porous tantalum implant selective laser preparation method and implant
  • Enhancing porous tantalum implant selective laser preparation method and implant
  • Enhancing porous tantalum implant selective laser preparation method and implant

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Embodiment

[0037] The invention forms multi-level porous tantalum under the action of laser selective melting and forming, so that the structure of the implant conforms to the personalized customization, and expands the extremely small ability of SLM forming by decomposing the augmented structure generated by hydrogen explosion overflow, and enhances the The main principle of the forming ability of laser selective melting forming porous tantalum is as follows:

[0038] Put the tantalum powder attached with nano-tantalum hydride into the selective laser melting equipment, spread the powder evenly, and then shape it with appropriate laser process parameters, where the laser process parameters include laser power, scanning speed, layer thickness, overlapping rate, etc.;

[0039] When the laser scans the tantalum powder attached with nano-tantalum hydride, the energy of the focused point melts the tantalum powder, and at the same time, the nano-tantalum hydride decomposes at high temperature,...

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Abstract

The invention discloses an enhancing porous tantalum implant selective laser preparation method and an implant. The enhancing porous tantalum implant selective laser preparation method comprises the following steps: during the selective laser smelting and forming process, melting spherical tantalum powder under laser radiation, enabling hydride of nano tantalum to decompose hydrogen due to high temperature, and enabling hydrogen to blast and overflow under the action of high temperature and high pressure to form a first-stage porous structure on the surface of formed tantalum; due to a gap existing between an SLM forming melting track and a melting track, forming an included angle of 30-90 degrees between a current-layer melting track and a next-layer melting track to form a second-stage porous structure; and melting and solidifying spherical tantalum powder to form a third-stage porous structure and a fourth-stage porous structure customized by CAD design software. The four stages ofporous structures form cross-stage nanoscale, micro-nanoscale, micrometer scale, millimeter scale and multiple cross-scale macro and microcosmic integrated multi-stage porous tantalum implant. According to the enhancing porous tantalum implant selective laser preparation method, decomposed hydrogen blasts and overflows to generate an enhancing structure to expand the extreme and tiny capacity of SLM forming and enhance the capacity for forming porous tantalum through selective laser melting.

Description

technical field [0001] The invention belongs to the technical field of additive manufacturing, and in particular relates to a method for preparing an enhanced porous tantalum implant by laser selection and the implant. Background technique [0002] Laser selective melting technology is already a widely used and mature metal additive manufacturing technology. This technology uses laser as the heat source, focuses the laser beam on the metal powder on the forming plane through the control of the precise optical scanning system, and moves the laser focus at high speed according to the predetermined path, so that the scanned metal powder on the forming plane melts rapidly Afterwards, it is rapidly cooled and solidified, and the three-dimensional solid metal structure is finally processed by scanning the cross-sectional area layer by layer and superimposing the molding method layer by layer. In principle, the laser selective fusion molding technology breaks through the limitatio...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F3/11B22F1/02B22F9/04B22F5/10B22F1/00A61L27/04A61L27/56B33Y10/00B33Y80/00B82Y30/00B82Y40/00
CPCB22F3/1121B22F9/04B22F5/10A61L27/04A61L27/56B33Y10/00B33Y80/00B82Y30/00B82Y40/00B22F2009/043A61L2430/02B22F1/07B22F1/065B22F1/054B22F1/17
Inventor 宋长辉胡泽华刘子彬杨永强刘林青
Owner SOUTH CHINA UNIV OF TECH
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