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Preparation method of low-oxide-inclusion high-performance powder metallurgy nickel-base superalloy

A nickel-based superalloy and powder metallurgy technology, applied in the field of metal materials, can solve the problems of low-cycle fatigue performance and unfavorable high-temperature endurance performance of superalloys

Active Publication Date: 2020-08-21
安徽爱科德新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The performance of powdered superalloys is closely related to the composition, particle size and oxygen content of raw material powders. Usually, finer powders are conducive to sintering and densification to obtain high performance. However, when the powders are finer, the surface of the powders adsorb The oxygen content is high, and the high oxygen content is easy to form oxide inclusions or oxide films on the surface of the powder and the strengthening elements such as Ti, Nb, Hf in the alloy, which is very detrimental to the low-cycle fatigue performance and high-temperature durability of the superalloy. Therefore, on the basis of optimizing the composition design, how to reduce the oxygen content of powder metallurgy superalloys to obtain high performance is a difficulty and hot spot in the preparation of powder superalloys at present.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] Fabrication of Nickel-based Powder Superalloy Rods with High Fatigue Strength and Endurance Strength

[0019] First, the pre-alloyed powder is prepared by vacuum air atomization powder making technology, and the mass ratio of the powder is:

[0020] C: 0.19%, Cr: 12%, Co: 17.5%, W: 8.8%, Mo: 0.88%, Al: 6.30%, B: 0.033%, Zr: 0.087%, the balance is Ni, the atomization atmosphere adopts high Pure argon, the atomization temperature is 1700°C. Then the pre-alloyed powder obtained by atomization is sieved, and the alloy powder with a particle size range of 10-180 μm and TiH 2 , TaH and HfH 2 Three kinds of powders were mixed, among which TiH 2 The particle size of the powder is 1-5 μm, and the mass ratio in the mixed powder is 4.6%; the particle size of the TaH powder is 1-3 μm, and the mass ratio in the mixed powder is 2.85%; HfH 2 The particle size of the powder is 1-3 μm, and the mass ratio in the mixed powder is 1.85%; the mixed powder is put into a rubber bag for col...

Embodiment 2

[0022] Preparation of high fatigue strength and durable strength nickel-based superalloy disc

[0023] In the first step, the pre-alloyed powder is prepared by vacuum atomization powder making technology, and the mass ratio of the powder is:

[0024] C: 0.17%, Cr: 10%, Co: 17%, W: 8%, Mo: 0.7%, Al: 6%, B: 0.03%, Zr: 0.06%, the balance is Ni, the atomization atmosphere adopts high Pure argon, the atomization temperature is 1650°C. In the second step, the pre-alloyed powder obtained by atomization is sieved, and the alloy powder with a particle size range of 10-180 μm is taken, and then mixed with TiH 2 , TaH and HfH 2 Three kinds of powders were mixed, among which TiH 2 The particle size of the powder is 1-5 μm, and the mass ratio in the mixed powder is 4.1%; the particle size of the TaH powder is 1-3 μm, and the mass ratio in the mixed powder is 2.6%; HfH 2The particle size of the powder is 1-3μm, and the mass ratio in the mixed powder is 1.6%; the mixed powder is put into...

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PUM

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Abstract

The invention provides a preparation method of a low-oxide-inclusion high-performance powder metallurgy nickel-base superalloy, and belongs to the field of metal materials. The preparation method comprises the steps that firstly, spherical prealloyed powder is prepared from the components by adopting a vacuum gas atomization powder processing technology in percentage by mass: 0.16-0.19% of C, 9.8-12% of Cr, 16.5-17.5% of Co, 7.7-8.8% of W, 0.65-0.88% of Mo, 5.75-6.30% of Al, 0.025-0.033% of B, 0.055%-0.087% of Zr, and the balance of of Ni; then the prealloyed powder with certain granularity and TiH2, TaH and HfH2 powder with certain content and granularity are selected for being uniformly mixed; a mixture is loaded in a rubber covering sleeve for cold isostatic compaction; then the rubbercovering sleeve is removed and a formed green body is placed in a high vacuum hot-pressing furnace for hot-pressing sintering compactness according to a certain sintering process; then the compact sintered green body is forged or rolled according to the requirement to obtain workblank parts; and finally, the parts are subjected to timeliness treatment. By adopting the preparation method of the low-oxide-inclusion high-performance powder metallurgy nickel-base superalloy, the oxygen content of prepared nickel-base superalloy materials is low, and high endurance strength and high low-cycle fatigue can be obtained.

Description

technical field [0001] The invention belongs to the field of metal materials, and relates to a preparation method of a low-oxide inclusion high-performance powder metallurgy nickel-based superalloy. Background technique [0002] High-temperature alloys have good oxidation resistance, corrosion resistance, excellent tensile properties, durability, fatigue properties and long-term structural stability. They were developed to meet the requirements of modern aerospace technology under various high-temperature conditions. The field of advanced aerospace engines shows strong vitality. Powder metallurgy superalloy is a superalloy prepared by powder metallurgy. Compared with traditional casting and forging superalloys, it has the advantages of uniform structure, no macro segregation, high yield strength and good fatigue performance, and overcomes the segregation caused by conventional processes. (uneven), each particle of the pre-alloyed powder used is a "micro-steel ingot", and al...

Claims

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Application Information

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IPC IPC(8): C22C1/04C22C19/05C22F1/02C22F1/10B22F1/00B22F3/15B22F3/17B22F3/24
CPCB22F1/0003B22F3/001B22F3/15B22F3/17B22F3/24B22F2003/248B22F2998/10C22C1/0433C22C19/056C22F1/02C22F1/10
Inventor 于军
Owner 安徽爱科德新材料科技有限公司
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