Intelligent processing system for aluminum alloy hub reshaping, base surface turning and valve hole punching

Abstract

The invention discloses an intelligent processing system for aluminum alloy hub reshaping, base surface turning and valve hole punching. The intelligent processing system comprises a rotary disc mechanism as well as a hub transporting mechanism, a hub reshaping mechanism, a hub base surface turning mechanism and a valve core punching mechanism which are arranged around the periphery of the rotarydisc mechanism, wherein a plurality of centering stations are arranged on the rotary disc mechanism; the hub transporting mechanism is used for loading and unloading; the rotary disc mechanism rotatesto drive to-be-processed hubs on the centering stations to sequentially pass through the hub reshaping mechanism, the hub base surface turning mechanism and the valve core punching mechanism; the valve core punching mechanism comprises a visual identifying device and a drilling mechanism; the visual identifying device is used for acquiring hub position data and transmitting the hub position datato a PLC control system; and the PLC control system controls the drilling mechanism to drill. The intelligent processing system can realize quickly switching hubs among the stations, accomplishes processing of the hub according to the process flow, solves the problem workpieces in an existing production process are quickly rotated for processing, is intensive in process, is automatic in processing, and improves working efficiency.

Description

technical field [0001] The invention relates to the technical field of wheel processing and manufacturing systems, in particular to an intelligent processing system for valve core holes of aluminum alloy wheel orthopedic vehicle base surfaces. Background technique [0002] At present, in the wheel hub industry, the level of automated production of products is still relatively low, and many production, processing, assembly and testing are required to be completed manually. In the existing technology, the orthopedic vehicle base surface of the aluminum alloy wheel hub is manually opened and closed. The processing technology of the wheel hub is completed in order of orthopedic, vehicle base surface and valve core hole. At present, the commonly used processing method is to manually hold the wheel hub and load it to the orthopedic station, and manually unload the material to the material after the orthopedic The frame is transported to the vehicle base station by other operators,...

AI Technical Summary

Problems solved by technology

[0002] At present, in the wheel hub industry, the level of automated production of products is still relatively low, and many production, processing, assembly and testing are required to be completed manually. In the existing technology, the orthopedic vehicle base surface of the aluminum alloy wheel hub is manually opened and closed. The processing technology of the wheel hub is completed in order of orthopedic, vehicle base surface and valve core hole. At present, the commonly used processing method is to manually hold the wheel hub and load it to the orthopedic station, and manually unload the material to the material after the orthopedic The frame is transported to the vehicle base station by other operators, and the material is manually loaded to the equipment. After the vehicle base process is completed, it is also manually transported to the valve core hole station for processing. This processing process is complicated and the efficiency is low. If To achieve intelligent automation, intelligent efficiency is a key link. If this link is still semi-automatic, it will still be limited by manual operations, and it will not be possible to truly automate the production line. In addition, the current labor costs continue to increase. Machine replacement People's needs are becoming more and more urgent

[0003] At present, many companies are studying how to realize the automation process, changing from manual loading and unloading to manipulator loading and unloading, and changing the logistics method to the form of conveyor lines. The overall automation has been realized, but the logistics production line has been increased, and the factory area has been increased. The production line is easy to mix materials and cause damage to the equipment. It is necessary to add other identification equipment for sorting and transport to the corresponding equipment for processing. This increases the transformation cost and makes maintenance more difficult. Based on the above difficulties, more improvements are urgently needed. , intelligent equipment suitable for processing aluminum alloy wheels

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