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Safe and energy-saving smelting furnace body and smelting device employing same

A technology of smelting furnace and furnace body, applied in the field of smelting equipment, can solve the problems of easy volume change, high construction cost and large shrinkage rate of the furnace body, achieve low-temperature shrinkage rate, high safety and energy saving, and improve the use of effect of life

Active Publication Date: 2020-03-31
郑州市振峰矿山机器有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the high density and high shrinkage of the mullite lightweight brick, the construction cost of the smelting furnace using the mullite lightweight brick is relatively high and the furnace body is prone to volume changes.

Method used

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  • Safe and energy-saving smelting furnace body and smelting device employing same

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Experimental program
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Effect test

Embodiment 1

[0038] The safe and energy-saving smelting furnace body of this embodiment includes a steel shell and an inner lining arranged in the steel shell. The inner lining includes a refractory brick layer, and the refractory brick layer is made of mullite lightweight bricks. It is made of water and the following raw materials: 40kg of alumina aggregate, 20kg of coal gangue, 10kg of fly ash, 5kg of silicon carbide, 8kg of expansion agent, 20kg of binder, and 5kg of pore-forming agent; the amount of water is 18kg. The alumina aggregate is alumina; the expansion agent is kyanite; the binder is clay; the pore-forming agent is graphite. The particle size of alumina is 200 mesh. The particle size of coal gangue is 0.5mm. The particle size of fly ash is 15 μm. Silicon carbide is black silicon carbide with a particle size of 5 μm. The particle size of kyanite is 120 mesh. The particle size of the clay is 400 mesh. The particle diameter of graphite was 20 μm.

[0039] The preparation me...

Embodiment 2

[0044] The safe and energy-saving smelting furnace body of this embodiment includes a steel shell and an inner lining arranged in the steel shell. The inner lining includes a refractory brick layer, and the refractory brick layer is made of mullite lightweight bricks. It is made of water and the following raw materials: 10kg of alumina, 25kg of bauxite, 15kg of kaolin, 15kg of coal gangue, 5kg of fly ash, 3kg of black silicon carbide, 5kg of green silicon carbide, 3kg of andalusite, 5kg of kyanite, Clay 8kg, sodium carboxymethyl cellulose 2kg, graphite 5kg, polystyrene 2kg; the amount of water is 20kg.

[0045] The particle size of alumina is 200 mesh. The particle size of bauxite is 200 mesh. The particle size of kaolin is 2 μm. The particle size of coal gangue is 0.5mm. The particle size of fly ash is 15 μm. The particle size of black silicon carbide is 5 μm. The particle size of green silicon carbide is 5 μm. The particle size of andalusite is 120 mesh. The particle ...

Embodiment 3

[0054] The safe and energy-saving smelting furnace body of this embodiment includes a steel shell and an inner lining arranged in the steel shell. The inner lining includes a refractory brick layer, and the refractory brick layer is made of mullite lightweight bricks. It is made of water and the following raw materials: 15kg of alumina, 25kg of bauxite, 10kg of kaolin, 18kg of coal gangue, 5kg of aluminate cement, 7kg of fly ash, 1kg of black silicon carbide, 3kg of green silicon carbide, and 2kg of andalusite , kyanite 3kg, clay 15kg, sodium carboxymethylcellulose 3kg, graphite 3kg, polystyrene 3kg; the amount of water is 25kg.

[0055] The particle size of alumina is 200 mesh. The particle size of bauxite is 200 mesh. The particle size of kaolin is 2 μm. The particle size of coal gangue is 0.5mm. The particle size of fly ash is 15 μm. The particle size of black silicon carbide is 5 μm. The particle size of green silicon carbide is 5 μm. The particle size of andalusite ...

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Abstract

The invention discloses a safe and energy-saving smelting furnace body and a smelting device employing same and belongs to the technical field of smelting devices. The smelting furnace body includes ashell and a lining arranged therein, wherein the lining includes a refractory brick layer made of light-weight mullite bricks. The light-weight mullite brick is mainly prepared from, by weight, 40-55parts of aluminum oxide aggregate, 15-20 parts of coal gangue, 5-10 parts of fly ash, 3-8 parts of silicon carbide, 3-8 parts of an expansion agent, 8-20 parts of a binding agent, and 5-10 parts of apore forming agent, the content of Al2O3 in the aluminum oxide aggregate being 40-100%, the expansion agent being at least one of andalusite, kyanite and sillimanite, the binding agent being at leastone of clay and sodium carboxymethylcellulose, and the pore forming agent being at least one of graphite, polyethylene, polypropylene and polystyrene. The smelting furnace body is good in stability,is not liable to be burnt-through and is low in construction cost.

Description

technical field [0001] The invention relates to the technical field of smelting equipment, more specifically, to a safe and energy-saving smelting furnace body and a smelting device using the furnace body. Background technique [0002] Most of the current thermal equipment such as industrial kilns use light-weight thermal insulation refractory materials to achieve the purpose of saving energy and reducing consumption. Among them, mullite lightweight brick is a kind of thermal insulation refractory material that is widely used. It has a large number of pores inside, light weight, stable performance, long service life, and does not produce toxic and harmful gases, which is green and environmentally friendly. [0003] The Chinese invention patent with application publication number CN102276242A discloses a mullite lightweight brick and its preparation method. The mullite lightweight brick uses coal gangue and bauxite as raw materials, plus pore-forming agents, expansion agents ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/66C04B35/103C04B35/10F27D1/00F27D1/04
CPCC04B35/66C04B35/10C04B35/103F27D1/04F27D1/00C04B2235/3826C04B2235/349C04B2235/425C04B2235/3463C04B2235/5436C04B2235/5427C04B2235/602C04B2235/606C04B2235/656C04B2235/6567F27D2001/0059
Inventor 崔晓天崔晓敬王杨
Owner 郑州市振峰矿山机器有限公司
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