Servo valve and servo unit integrated with digital shaft controller

An axis controller and servo valve technology, applied in servo motors, servo motor components, fluid pressure actuation devices, etc., can solve various problems such as complex parameter matching, inability to high precision, and complex speed regulation, to meet the needs of the Internet of Things. Communication control requirements, high oil pollution resistance, and high control integration

Pending Publication Date: 2020-02-25
北京凯德福液压技术有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the limited driving force of the proportional linear bidirectional motor, the short stroke and limited anti-pollution ability, it is prone to failures such as spool sticking and amplifying board burning.
The servo valve adopts four 0.3mm small-diameter orifice nozzles and a torque motor to drive the baffle, but it has high requirements for oil cleanliness and poor reliability, and frequent failures such as nozzle clogging, nozzle corrosion, and valve core jamming
Conventional servo controllers often use imported motion controllers, and also use PLC-made controllers and servo valves to form servo systems; the control methods are different, the matching of various parameters is complicated, the speed regulation is complicated, and the self-adaptive ability is poor; All high precision, high response, wide speed range, strong versatility, high reliability and other characteristics, and the price is high
[0005] At present, the servo systems with better quality on the market use imported brand servo valves and controllers. The price is high and the control quality cannot meet the needs of industrial development towards higher precision, high response, high reliability, high integration, strong versatility, digital Network communication and other development needs

Method used

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  • Servo valve and servo unit integrated with digital shaft controller
  • Servo valve and servo unit integrated with digital shaft controller
  • Servo valve and servo unit integrated with digital shaft controller

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] Such as figure 1 As shown, a servo valve and a servo unit integrating a digital axis controller according to an embodiment of the present invention include a microprocessor axis controller 1, a servo valve body 2, a servo control element, and a first driving connection with both ends of the servo valve body 2. The drive motor 6 and the second drive motor 7, the micro-processing axis controller 1 communicates with the remote control terminal 10, the micro-processing axis controller 1 communicates with the control end of the drive motor 6 and the second drive motor 7, and the first drive The motor 6 is a digital drive motor, and the second drive motor 7 is a digital drive motor. The servo valve body 2 is provided with a high pressure oil chamber 21, an oil return chamber 22, an oil outlet chamber 19 communicated with the oil inlet 8 of the servo control element and The oil return chamber 20 communicated with the oil return port 9 of the servo control element, the high pre...

Embodiment 2

[0037] The servo valve and servo unit of the integrated digital axis controller are also suitable for motor servo. The principle is the same as that of the oil cylinder control, which can realize precise control of the speed and rotation angle of the motor.

[0038] The rest are all the same as in Embodiment 1, and the servo control element is replaced by a hydraulic motor 23 .

[0039] Such as image 3 As shown, the servo control element includes a hydraulic motor 23 , and a feedback sensor is provided on the hydraulic motor 23 , and the feedback sensor communicates with the microprocessor axis controller 1 .

[0040] The feedback sensor is a motor rotation angle sensor 24 .

[0041] The microprocessor axis controller 1 adopts a high-speed digital microprocessor to receive the control command signal (such as the motor target rotation angle command signal) from the remote control terminal 10. The control signal can be high-speed digital communication, and the communication in...

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PUM

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Abstract

The invention relates to a servo valve and servo unit integrated with a digital shaft controller. The servo valve and servo unit comprises a micro-processing shaft controller, a servo valve body, a servo control element, a first drive motor and a second drive motor, wherein the first drive motor and the second drive motor are in drive connection with the two ends of the servo valve body. The micro-processing shaft controller is in communication connection with a remote control end. The micro-processing shaft controller is in communication connection with the control ends of the first drive motor and the second drive motor. A high-pressure oil cavity, an oil return cavity, an oil outlet cavity and an oil returning cavity are arranged on the servo valve body. A feedback sensor is arranged onthe servo control element and is in communication connection with the micro-processing shaft controller. The servo valve and servo unit has the advantages that the control integration level and universality are high, control precision and the adjusting speed are higher, reliability and oil dirt contamination resistance are higher, all-digital communication can be achieved, the requirement of Internet-of-Things communication control can be met, and the cost is lower; and the application of traditional servo valve control oil cylinder and valve control motor systems can be completely replaced,and precise control over positions, speeds, pressure / force, torques and the like is achieved.

Description

technical field [0001] The invention relates to the technical field of hydraulic proportional servo valve control, in particular to a servo valve and a servo unit integrating a digital axis controller. Background technique [0002] With the development of automation, informatization and networking in the industry, more and more hydraulic control systems adopt servo systems, and put forward higher requirements for hydraulic servo systems. Hydraulic servo systems should be high-precision, high-response, and highly reliable. , high integration, strong versatility, and digital network communication. [0003] The servo system commonly used in the market is a control loop composed of a conventional proportional valve, a high-response proportional valve, a servo valve and a special servo controller. The quality of the valve and the coordination control with the servo controller directly affect the servo system. System quality. [0004] Conventional proportional valves cannot meet...

Claims

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Application Information

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IPC IPC(8): F15B11/08F15B13/044F15B21/02
CPCF15B11/08F15B13/0402F15B21/02F15B2013/0412
Inventor 张炳芹朱德辉张肖轩杨伟旋车鑫李文锋
Owner 北京凯德福液压技术有限公司
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