Automated and semi-automated process for staining wood with fluorescent dyes & pigments
A semi-automated, fluorescent dye technology, applied in wood impregnation, wood treatment, luminescent paint, etc., can solve problems such as restricting appearance
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Embodiment I
[0124] Begin by obtaining ash planks suitable for use as floors from a lumberyard or lumber mill. The boards are typically finish grade wood and relatively free of surface impacts and foreign matter.
[0125] The boards were initially bleached with a commercially available two (2) component wood bleach (Lite-N-Up Wood Bleach) by manually applying the bleach to the boards with a roller and then removing following the bleach manufacturer's recommendations / neutralize bleach. The boards were exposed to bleach until the wood was saturated; then, the bleach was allowed to neutralize and the wood was dried for about 30 minutes. The bleaching step is repeated until the contrast between the grain characteristics of the sapwood and the grain characteristics of the hardwood is reduced to the desired level.
[0126] After the boards were dried, staining was performed with a formulation prepared by adding additional water and additional fluorescent dye to a commercial stain [WildFire L...
Embodiment II
[0129] The procedure of Example I was repeated, except that the dye formulation contained the following ratios of commercially available dye, water and fluorescent dye - 2:1:2.
Embodiment III
[0131] (Flat Line Automatic Finishing System)
[0132] The dyeing process of Example II was repeated with a pre-programmed flat-line automated finishing system in which the equipment at each processing step in the system had been calibrated based on the desired degree of contrast between the wood stock, sapwood and heartwood to be dyed .
[0133] The board is a finish grade ash and is relatively free of surface defects and foreign matter. The ash board is first prepared for dyeing by passing it through a flat-line automated machine equipped with a series of wire brushes on rollers. Wire brush abrasion on the surface removes tiny imperfections on the board surface and opens up the board's texture before dyeing. The flat-line automated system equipment used in this step of the method is available from a variety of suppliers; and a single piece of equipment typically performs multiple functions in sequence, such as wire brushing, re-dyeing, and sanding steps.
[0134]After wir...
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