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Porous ceramic for electronic cigarette device and preparation method thereof

A technology of porous ceramics and electronic cigarettes, which is applied in the field of electronic cigarettes, can solve problems such as the inability to satisfy consumers' puffing frequency and taste, insufficient atomization of e-liquid, and influence on the amount of smoke, etc., to solve the problem of slow atomization speed of e-liquid, The effect of increasing the atomization rate of e-liquid and increasing the amount of smoke

Active Publication Date: 2022-06-24
SHENZHEN YUZHI TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, the porous ceramic products currently on the market have low porosity and uneven distribution, and the e-liquid cannot be fully atomized, resulting in a small amount of smoke and poor taste, and its low thermal conductivity leads to a low heating rate of porous ceramics, thus This slows down the entire atomization speed of e-liquid, further affects the amount of smoke, and cannot meet the smoking frequency and taste of consumers. Therefore, the existing porous ceramic products can no longer meet the application requirements of e-cigarettes.

Method used

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  • Porous ceramic for electronic cigarette device and preparation method thereof

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] The preparation method of a porous ceramic for an electronic cigarette device of the present embodiment is as follows:

[0038] S1. By mass percentage, weigh 45% brown corundum, 12% green silicon carbide, 13% black silicon carbide, 3% Suzhou clay, 12% PVC, 7% PVB, 3% EVA, 2% SA and 3% respectively PW is added to the mixer for mixing and mixing, and the block-shaped ceramic mixer is obtained after mixing.

[0039] S2. Put the bulk ceramic banburying material obtained by banburying into a granulator to make a strip-shaped pellet feed with a length of 3-5 mm and a diameter of 2-3 mm suitable for injection molding.

[0040] S3. Perform injection molding on the pellet feed to obtain a ceramic embryo; the injection parameters are: the injection pressure is 72MPa, the speed is 58m / s, and the injection temperature is 152°C.

[0041] S4, put the ceramic body into a high-temperature degreasing furnace, heat up to 630° C. for thermal degreasing, and then keep the temperature for ...

Embodiment 2

[0045] The preparation method of a porous ceramic for an electronic cigarette device of the present embodiment is as follows:

[0046] S1, in terms of mass percentage, weigh 40% brown corundum, 10% black silicon carbide, 2% magnesium oxide, 3% silicon dioxide, 20% PE, 5% EVA and 11% SA, respectively, and add them into the mixer to carry out Mixing and banburying, the bulk ceramic banburying material is obtained after banburying.

[0047] S2. Put the bulk ceramic banburying material obtained by banburying into a granulator to make a strip-shaped pellet feed with a length of 3-5 mm and a diameter of 2-3 mm suitable for injection molding.

[0048] S3. Perform injection molding on the pellet feed to obtain a ceramic embryo; the injection parameters are: the injection pressure is 70MPa, the speed is 60m / s, and the injection temperature is 150°C.

[0049] S4. Put the ceramic body into a high-temperature degreasing furnace, heat it up to 650° C. for thermal degreasing, then keep the...

Embodiment 3

[0053] The preparation method of a porous ceramic for an electronic cigarette device of the present embodiment is as follows:

[0054] S1, in terms of mass percentage, weigh 55% brown corundum, 15% green silicon carbide, 4% silicon dioxide, 5% PVC, 5% PE, 10% SA and 6% PW, respectively, and add them to the mixer for mixing Banburying, after banburying, a block-shaped ceramic banburying material is obtained.

[0055] S2. Put the bulk ceramic banburying material obtained by banburying into a granulator to make a strip-shaped pellet feed with a length of 3-5 mm and a diameter of 2-3 mm suitable for injection molding.

[0056] S3. Perform injection molding on the pellet feed to obtain a ceramic embryo; the injection parameters are: the injection pressure is 65MPa, the speed is 55m / s, and the injection temperature is 155°C.

[0057] S4. Put the ceramic body into a high-temperature degreasing furnace, heat it up to 600° C. for thermal degreasing, then keep the temperature for 6.5 h...

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Abstract

The invention relates to the technical field of electronic cigarettes, in particular to a porous ceramic for an electronic cigarette device and a preparation method thereof. The porous ceramic is composed of 30%-65% of brown corundum, 10%-30% of silicon carbide, and 3% to 8% of sintering agent, 10% to 25% of pore forming agent and 10% to 30% of binder are prepared through the steps of mixing and banburying, granulation by granulator, injection molding, high temperature degreasing and high temperature firing. Compared with the prior art, the porous ceramics of the present invention have high porosity, uniform and stable distribution, and an open porosity of more than 55%, so that the e-liquid can be fully absorbed and atomized, and has a high thermal conductivity, which greatly improves Improve the atomization rate of e-liquid, increase the amount of smoke, and solve the problems of slow atomization speed and poor taste of e-liquid in the current market.

Description

technical field [0001] The invention relates to the technical field of electronic cigarettes, in particular to a porous ceramic for electronic cigarette devices and a preparation method thereof. Background technique [0002] With the development of society and the improvement of people's health awareness, consumers have put forward higher requirements for smoking safety. Because smoking is prone to dependence and addiction, it is very difficult to quit smoking in a short period of time. In order to meet the current market demand, electronic cigarettes have become the first choice for smokers to get rid of smoking addiction. [0003] As the heating element of electronic cigarette, the atomizer is one of the important components. When inhaling, it achieves the effect of "swallowing clouds and mist". With the development of technology, the carrier used to adsorb e-liquid in the atomizer mainly adopts inorganic non-metal porous ceramic material, which not only has strong adso...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B38/06C04B35/10C04B35/622C04B35/626A24F40/70A24F40/46B28B1/24
CPCC04B38/067C04B35/10C04B35/622C04B35/62695B28B1/24C04B2235/3826C04B2235/349C04B2235/77C04B2235/3206C04B2235/3418C04B2235/9607C04B38/0074C04B38/0067
Inventor 范剑铭朱丹闫明伟范宇姬正桥蔡德顺邓健伟胡胜军马翠吴小花
Owner SHENZHEN YUZHI TECH CO LTD
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