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Oily self-lubricating bearing retainer material and preparation method thereof

A technology of self-lubricating bearings and cages, applied to bearings, bearing components, shafts and bearings, etc., can solve the problems of limited oil content in materials, different pore sizes, and difficulty in control, etc., and achieve low friction coefficient and wear efficiency, ensure running accuracy and service life, and repair the effect of friction and wear performance

Inactive Publication Date: 2019-11-15
LANZHOU INST OF CHEM PHYSICS CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

On the one hand, although the pores have the function of oil storage and oil supply, the introduction of pores will inevitably reduce the tensile strength of the cage. In order to ensure that the cage has sufficient mechanical strength during use, its internal porosity should not be too high, so The improvement of the oil content of the material is limited to a certain extent
On the other hand, because this method adopts the foaming method to generate pores in the phenolic matrix, the process control is more complicated, the porosity and pore size are greatly affected by the process, and the generated pores are of different sizes and unevenly distributed, which is difficult to control. The mechanical properties, self-lubricating and wear-resistant characteristics are greatly affected by

Method used

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Examples

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preparation example Construction

[0023] The invention provides a method for preparing an oil-containing self-lubricating bearing cage material, comprising the following steps:

[0024] soaking the cotton cloth in the lubricating oil microcapsules-phenolic resin solution, and then drying to obtain the lubricating oil microcapsules-phenolic resin prepreg;

[0025] Hot rolling the lubricating oil microcapsules-phenolic resin prepreg into a tube to obtain a prepreg laminated tube;

[0026] Sintering the prepreg laminated tube to obtain the material containing the self-lubricating bearing cage;

[0027] The lubricating oil microcapsule-phenolic resin solution comprises the following components in mass percentage: 5-35% of lubricating oil microcapsules, 40-60% of phenolic resin and ethanol in the balance.

[0028] In the invention, the cotton cloth is soaked in the lubricating oil microcapsule-phenolic resin solution, and then dried to obtain the lubricating oil microcapsule-phenolic resin prepreg cloth.

[0029]...

Embodiment 1

[0052] The capsule wall material of the lubricating oil microcapsules is polysulfone, the quality of the lubricating oil is 50% of the total mass of the lubricating oil microcapsules, the particle diameter of the lubricating oil microcapsules is 1-100 μm; the weight percentage is 50% The phenolic resin and the lubricating oil microcapsules with a mass fraction of 10%; the lubricating oil microcapsules are uniformly dispersed in ethanol by ultrasonic action to obtain the ethanol solution of the lubricating oil microcapsules, and the phenolic resin is mixed with ethanol to obtain the phenolic resin ethanol solution; The lubricating oil microcapsule ethanol solution is mixed with the phenolic resin ethanol solution, and mechanically stirred evenly to obtain a microcapsule-phenolic resin solution.

[0053] The 100-thread-count plain cotton cloth de-sized on the surface is impregnated with a microcapsule-phenolic resin solution on a dipping machine, adjusting the gap between the ext...

Embodiment 2

[0058] The capsule wall material of the lubricating oil microcapsules is polysulfone, the quality of the lubricating oil is 60% of the total mass of the lubricating oil microcapsules, the particle diameter of the lubricating oil microcapsules is 1-100 μm; the weight percentage is 50% The phenolic resin and the lubricating oil microcapsules with a mass fraction of 35%; the lubricating oil microcapsules are uniformly dispersed in ethanol by ultrasonic action to obtain the ethanol solution of the lubricating oil microcapsules, and the phenolic resin is mixed with ethanol to obtain the phenolic resin ethanol solution; The lubricating oil microcapsule ethanol solution is mixed with the phenolic resin ethanol solution, and mechanically stirred evenly to obtain a microcapsule-phenolic resin solution.

[0059] The 100-thread-count plain cotton cloth de-sized on the surface is impregnated with a microcapsule-phenolic resin solution on a dipping machine, adjusting the gap between the ext...

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Abstract

The invention provides an oily self-lubricating bearing retainer material and a preparation method thereof, and belongs to the technical field of preparation of retainer materials. According to the preparation method, by adopting a lubricating oil microcapsule-phenolic resin solution as a raw material, in the use process of the retainer material, as the material surface is worn, lubricating oil microcapsules dispersed in the material are worn out, and lubricating oil oozes out, thereby lubricating a friction interface, achieving the effect of the frictional wear performance of the retainer material, avoiding the further wear of the retainer material, and ensuring the running precision and service life of a bearing. The lubricating oil microcapsules store the lubricating oil in the retainermaterial, and the oil content can reach up to 20% and is much higher than that of a porous oily phenolic retainer (less than 10%). The use of the lubricating oil microcapsules does not significantlyreduce the mechanical strength of the retainer material as pores, and when the content of the lubricating oil microcapsules is 35%, the ring tension of the retainer material is still higher than 80 MPa.

Description

technical field [0001] The invention relates to the technical field of bearing cage material preparation, in particular to an oil-containing self-lubricating bearing cage material and a preparation method. Background technique [0002] High-speed rolling bearings often use phenolic bakelite material as the bearing cage. This material has the advantages of light weight, high strength, low centrifugal force, low noise, and low manufacturing cost. It is used in high-precision bearing systems such as high-speed machine tools, high-precision medical equipment, and precision instruments. widely used in. At present, there are many patent reports on phenolic bakelite cage materials, for example: Chinese patent CN201711321046.3 discloses a method of gluing phenolic resin tapes for manufacturing bearing cages, and Chinese patent CN201710878723.5 discloses an application For the method of rolling phenolic laminated cloth tubes for motor bearings, Chinese patents ZL201610152325.0 and Z...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06M23/12D06M15/63D06M15/423D06M13/02F16C33/44F16C33/66D06M101/06
CPCD06M13/02D06M15/423D06M15/63D06M23/12D06M2101/06F16C33/44F16C33/6648F16C33/6651F16C33/6688F16C2202/50F16C2208/54F16C2208/90F16C2220/28
Inventor 王超王廷梅王齐华邵明超
Owner LANZHOU INST OF CHEM PHYSICS CHINESE ACAD OF SCI
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