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Polyolefin insulator material with long-lasting hydrophobic properties

A polyolefin and insulator technology, which is applied in the field of insulator material manufacturing, can solve the problems of low body strength of silicone rubber insulation materials, unfavorable long-term use of polyolefin insulators, poor compatibility of polyolefin materials, etc., and achieve long-term effective hydrophobicity and water repellency Migration characteristics, hydrophobic and hydrophobic migration characteristics, good compatibility

Active Publication Date: 2019-11-08
NANJING UNIV +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, due to the low body strength and insufficient rigidity of the silicone rubber insulating material, the umbrella cover made of it is easy to be trampled, damaged by birds, damaged by aging and cracked during line installation or maintenance, which brings great harm to its long-term application reliability. Negative Effects
In order to solve the problem of low strength of silicone rubber insulators, domestic and foreign are currently devoting themselves to the research and development of polymer insulators: for example, the invention patent application CN109135002A discloses a polymer insulator material and its preparation method, the material is made of polyethylene, polypropylene, methyl The composition of silicone rubber and inorganic filler, according to the mass percentage, polyethylene accounts for 40-55%, polypropylene accounts for 5-15%, methyl silicone rubber accounts for 10-15% (average molecular weight is 500,000-600,000) and filler accounts for 15%. -45%, the purpose of the invention is to solve the problem of poor electrical corrosion resistance of polymer insulator materials
[0004] Although polyolefin insulator materials have begun to be developed and tested, the main concerns are in terms of mechanical properties, insulation properties, and flame retardant properties. The design of hydrophobicity and hydrophobicity migration is insufficient. The reason may be that the general-purpose small molecule silicone oil Water migration agent has poor compatibility with polyolefin materials and cannot be added on demand; even if a small amount of silicone oil migration agent is barely added to polyolefin materials, it will migrate out of the surface of the insulator quickly, which is not good for the long-term use of polyolefin insulators, especially In severely polluted areas, pollution flashover of insulators will occur and seriously affect the safety of power transmission

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] Polyolefin insulator material with long-term hydrophobic properties, according to the following weight ratio: 50 parts of polyethylene, 45 parts of polypropylene, 20 parts of decabromodiphenylethane, 5 parts of antimony trioxide, 0.3 parts of antioxidant , 1 part of silicone, 0.3 part of light stabilizer, 2.5 parts of modified silicone oil composition.

[0015] The composition of the modified silicone oil is synthesized as follows: 1 gram of oleic acid, 9 grams of side chain amino silicone oil (molecular weight is about 5000) with an amino weight content of 0.3%, and 0.8% side chain amino silicone oil with an amino weight content of 0.8% are added to the reaction bottle. Amino silicone oil (molecular weight is about 20,000) 10 grams, stirred and degassed for 1 minute, filled with nitrogen protection, heated to 100 ° C for 4 hours, then vacuum stirred and degassed for 1.5 hours at this temperature, cooled to obtain a modified silicone oil combination thing.

[0016] The...

Embodiment 2

[0019] Polyolefin insulator material with long-term hydrophobic properties, according to the following weight ratio: 50 parts of polyethylene, 45 parts of polypropylene, 20 parts of decabromodiphenylethane, 5 parts of antimony trioxide, 0.3 parts of antioxidant , 1 part of silicone, 0.3 part of light stabilizer, 4.5 parts of modified silicone oil composition.

[0020] The described modified silicone oil composition is synthesized as follows: add 1 gram of lignoceric acid, 1 gram of octanoic acid, 30 grams of side chain amino silicone oil (molecular weight is about 5000) that the amino weight content is 0.3% in the reaction flask, stir and degas for 1 Minutes, filled with nitrogen protection, heated to 100 ° C for 4 hours, then vacuum stirred and degassed at this temperature for 1.5 hours, cooled to obtain a modified silicone oil composition.

[0021] The above materials are fully mixed and stirred at 60°C for 5 minutes, twin-screw extruded (180-200°C), water-cooled, hot-air dr...

Embodiment 3

[0024] The polyolefin insulator material with long-term hydrophobic properties is composed of 55 parts of polyethylene, 45 parts of polypropylene, 18 parts of decabromodiphenylethane, 6 parts of antimony trioxide, and 0.25 parts of antioxidant according to the following weight ratio , 1 part of silicone, 0.25 part of light stabilizer, 5 parts of modified silicone oil composition, etc.

[0025] The synthesis of the modified silicone oil composition is as follows: add 0.5 grams of oleic acid, 0.5 grams of nonanoic acid, 0.5 grams of erucic acid, and 10 grams of side chain amino silicone oil (molecular weight is about 5000) with an amino weight content of 0.2% in the reaction bottle 15 grams of side chain amino silicone oil (molecular weight is about 20,000) with an amino weight content of 0.8%, stirred and degassed for 1 minute, filled with nitrogen protection, heated to 100 ° C for 3 hours, and then vacuum stirred and degassed at this temperature React for 1 hour, and cool to o...

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PUM

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Abstract

The invention provides a polyolefin insulator material with long-lasting hydrophobic properties. The polyolefin insulator material comprises, by weight, 40-55 parts of polyethylene, 30-50 parts of polypropylene, 8-20 parts of decabromodiphenylethane, 3-7 parts of antimonous oxide, 0.2-0.5 part of an antioxidant, 0.5-1.5 parts of silicone, 0.2-0.5 part of a light stabilizer and 1-10 parts of a modified silicone oil composition. The modified silicone oil composition is prepared by reacting fatty acid with side-chain amino silicone oil under the protection of nitrogen at a temperature of 80-150 DEG C for a plurality of hours, and is used as a hydrophobic migration agent for the polyolefin insulator material. The polyolefin insulator material of the invention is used for polyolefin insulator sheds / sheaths, satisfies the requirements of insulators for electrical insulation performance, flame retardancy and mechanical properties, and further imparts the insulators with long-acting hydrophobicity, hydrophobic migration performance, antifouling properties and the like.

Description

technical field [0001] The invention relates to a polyolefin insulator material with long-term water-repellent properties, which belongs to the field of insulator material manufacture. Background technique [0002] The insulator is an important component of the mechanical connection between the conductor and the tower on the overhead transmission line, and plays the role of insulating the conductor and the tower and increasing the creepage distance. At present, silicone rubber composite insulators have become the fastest-growing and most widely used third-generation insulators in transmission lines. They have comprehensive properties such as light weight, convenient transportation and installation, corona resistance, and ozone resistance, especially their excellent hydrophobicity. And the hydrophobic migration characteristics, which can make the hydrophobicity of the insulator surface penetrate the dirt layer attached to the umbrella cover, so that the surface of the dirt la...

Claims

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Application Information

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IPC IPC(8): C08L23/06C08L23/12C08L83/08C08L83/04C08K13/02C08K3/22C08K5/03
CPCC08L23/06C08L2205/035C08L2205/02C08L2201/02C08L23/12C08L83/08C08L83/04C08K13/02C08K3/2279C08K5/03
Inventor 全一武陈超严姗芝
Owner NANJING UNIV
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