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Production process of high-frequency and high-voltage encapsulation vacuum transformer

A high-frequency and high-voltage, production process technology, applied in inductor/transformer/magnet manufacturing, packaging/impregnation, electrical components, etc., can solve the problem of poor quality of high-frequency and high-voltage potting vacuum transformers and production efficiency of high-frequency and high-voltage potting vacuum transformers Low cost, short service life and other problems, to achieve the effect of saving production cost input, reasonable preparation process design and long service life

Inactive Publication Date: 2019-08-09
NANJING ANSEN ELECTRONICS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The existing production methods for high-frequency and high-voltage potting vacuum transformers have poor quality, short service life, and low production efficiency of high-frequency and high-voltage potting vacuum transformers.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0013] The production process of the high-frequency high-voltage potting vacuum transformer of the present invention comprises the following steps, step 1, picking materials, preparation work before production, and preparing all raw materials required for production when applying for the product. Step 2. Laser marking on the shell. Step 3, primary winding. Step 4, secondary winding. Step 5. Binding feet. Step 6. Laser peeling. Step 7. Appearance inspection. Step 8, solder. Step 9. Appearance inspection. Step 10, magnetic core assembly. Step 11, semi-finished electrical performance test. Step 12, shell assembly. Step 13, baking and drying. Step 14, automatic vacuum potting. Step 15, glue surface inspection. Step 16, finished product appearance inspection. Step 17, pressure test of the finished product. Step 18, electrical performance test of the finished product. Step 19, packing.

[0014] Further preferably, laser marking of the shell in step 2: laser marking th...

Embodiment 2

[0016] The production process of the high-frequency high-voltage potting vacuum transformer of the present invention comprises the following steps, step 1, picking materials, preparation work before production, and preparing all raw materials required for production when applying for the product. Step 2. Laser marking on the casing. Step 3, primary winding. Step 4, secondary winding. Step 5. Binding feet. Step 6. Laser peeling. Step 7. Appearance inspection. Step 8, solder. Step 9. Appearance inspection. Step 10, magnetic core assembly. Step 11, semi-finished electrical performance test. Step 12, shell assembly. Step 13, baking and drying. Step 14, automatic vacuum potting. Step 15, glue surface inspection. Step 16, finished product appearance inspection. Step 17, pressure test of the finished product. Step 18, electrical performance test of the finished product. Step 19, packing.

[0017]Further preferably, laser marking of the shell in step 2: laser marking th...

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Abstract

The invention belongs to the technical field of transformer application, and particularly discloses a production process of a high-frequency high-voltage encapsulation vacuum transformer. The method comprises the following steps of: the step 1, material receiving; the step 2, laser marking of a shell; the step 3, primary winding; the step 4, secondary winding; the step 5, foot winding; the step 6,peeling of skin by a laser; the step 7, appearance inspection; the step 8, tin soldering; the step 9, appearance inspection; the step 10, assembling of a magnetic core; the step 11, electrical performance test of a semi-finished product; the step 12, assembling of a housing; the step 13, baking and drying; the step 14, automatic vacuum encapsulation; the step 15, inspection of glue surface; the step 16, appearance inspection of a finished product; the step 17, test of pressure resistance of the finished product; the step 18, electrical performance test of the finished product; and the step 19, package. The preparation process is reasonable in design, the prepared finished product is good in quality, long in service life and high in production efficiency of the product, the production process is reasonable in design, the product rejection rate is low, and the product cost input of raw materials is saved.

Description

technical field [0001] The invention belongs to the technical field of transformer application, and in particular relates to a production process of high-frequency and high-voltage potting and sealing vacuum transformers. Background technique [0002] Transformer is a device that uses the principle of electromagnetic induction to change AC voltage. The main components are primary coil, secondary coil and iron core (magnetic core). The main functions are: voltage conversion, current conversion, impedance conversion, isolation, voltage stabilization (magnetic saturation transformer), etc., and can be divided into: power transformers and special transformers (electric furnace transformers, rectifier transformers, power frequency test transformers, voltage regulators) , mining transformers, audio transformers, intermediate frequency transformers, high frequency transformers, impact transformers, instrument transformers, electronic transformers, reactors, transformers, etc.). ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F41/00
CPCH01F41/005
Inventor 秦江勋吴小飞唐庆凤
Owner NANJING ANSEN ELECTRONICS CO LTD
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