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Failure prediction method of roller bearing based on partial least squares extreme learning machine

A partial least squares, extreme learning machine technology, applied in the field of rolling bearing fault prediction based on partial least squares extreme learning machine, can solve problems such as time-consuming and labor-intensive, difficult to find the type of regression equation, and achieve a small root mean square error , to solve the problem of modal aliasing, the effect of suppressing noise

Inactive Publication Date: 2019-05-31
HARBIN UNIV OF SCI & TECH
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  • Abstract
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  • Application Information

AI Technical Summary

Problems solved by technology

[0007] One of the main means of realizing the health maintenance of mechanical equipment is to predict and evaluate the failure changes of mechanical equipment, mainly based on the prediction method of failure physical model, using the life cycle load and failure mechanism knowledge of the product to evaluate its reliability, which can be used in some Under certain circumstances, it is not necessary to establish a dynamic model, which will be time-consuming and labor-intensive; based on statistical forecasting methods, the required information comes from various probability density functions, and the confidence interval can objectively describe the accuracy of the forecast, but the appropriate regression equation type sometimes hard to find

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  • Failure prediction method of roller bearing based on partial least squares extreme learning machine
  • Failure prediction method of roller bearing based on partial least squares extreme learning machine
  • Failure prediction method of roller bearing based on partial least squares extreme learning machine

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specific Embodiment approach 1

[0032] Specific implementation mode one: as figure 1 As shown, the rolling bearing fault prediction method based on the partial least squares extreme learning machine in this embodiment, the method includes the following steps:

[0033] Step 1: Signal noise reduction based on half normal distribution and EWT;

[0034] Analyze the limitations of the traditional EWT for signal noise reduction, and propose a new half-normal distribution (the random variables affected by a large number of independent uniform small effects all obey the half-normal distribution. Because of this, in the field of mechanical failure, mechanical vibration is used Treated as a half-normal distribution.) A theoretical algorithm combined with EWT;

[0035] Step 2: Dimensionality reduction of rolling bearing data based on C-ISOMAP (establishing a fuzzy C clustering model, using the popular ISOMAP algorithm to reduce the dimensionality of nonlinear data, and the processed low-dimensional data can maintain t...

specific Embodiment approach 2

[0039] Specific implementation mode 2: This implementation mode is a further description of specific implementation mode 1;

[0040] The specific steps of step 1 (signal denoising based on EWT and half-normal distribution) are as follows:

[0041] Step 11: Set the sampling time and frequency for the acceleration sensor installed on the rolling bearing seat. Then determine the number of sensor channels, and collect vibration signals of rolling bearings under different damage states. Then the fault signal obtained by preprocessing is used as the input signal of fault prediction.

[0042] Step 1 and 2: For the problem of ambiguous positioning of the EWT interval, there are many AM-FM components after division, and there is a lack of optimization process. It is necessary to establish a screening index to select the optimal component. Here, the semi-normal distribution is used for optimization. The expression as follows:

[0043]

[0044] In the formula, σ represents the stan...

specific Embodiment approach 3

[0046] Specific implementation mode three: this implementation mode is a further description of specific implementation mode one;

[0047] The specific steps of step 2 (dimensional reduction of rolling bearing data based on C-ISOMAP) are as follows:

[0048] Step 21: During the entire monitoring process of the rolling bearing, not only the different damage degrees of the bearing can be distinguished, but also the degradation trend of the rolling bearing can be predicted and classified. The normal vibration signal and the final failure signal of the rolling bearing are used as training data to establish a fuzzy C clustering model.

[0049] Step 22: Fault feature extraction: Extract the dimensioned and dimensionless feature values ​​of the initial damage stage, moderate damage stage, and severe damage stage of the denoised data to form a high-dimensional feature set representing the fault signal.

[0050] Step 2 and 3: Take the intrinsic popular feature: Since the topological s...

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Abstract

The invention relates to a failure prediction method of a roller bearing based on a partial least squares extreme learning machine. The method herein includes: analyzing feature indexes, such as timedomain, frequency domain and time-frequency domain, providing a feature extraction method based on the combination of half-normal distribution and empirical wavelet denoising to perform failure diagnosis on a roller bearing so as to obtain better denoising effect owing to proximity to original signals; for multi-feature parameters, comprehensively evaluating failure attenuation features of the roller bearing, and providing a method with the combination of residual-modified ISOMAP (isometric feature mapping) nonlinear feature dimension reduction and fuzzy C-means, so that change tendency and sorting precision are improved for the roller bearing in different attenuation stages; based on the extreme learning machine theory, providing a data prediction model based on a partial least squares extreme learning machine, optimizing parameters in the ELM (extreme learning machine), selecting node quantity of an optimal hidden layer and weight value of a connection layer, and selecting a Softmaxactivation function. Therefore, prediction precision is high, calculating time is short, and post-clustering feature value detection is effective. The failure stage of the roller bearing can be precisely predicted via the above steps.

Description

technical field [0001] The invention belongs to the research field of fault prediction methods for rotating machinery, and specifically relates to data noise reduction based on the combination of half-normal distribution and EWT, and a method for dimensionality reduction processing of nonlinear signals by using fuzzy C-means combined with equidistant mapping technology. Background technique [0002] Due to its large-scale, high complexity, multi-variable, and closed-loop control characteristics, modern industrial equipment will have many unpreventable factors that lead to equipment failure. Therefore, a series of catastrophic accidents caused by the loss of equipment function are not uncommon. People have also gradually realized that the status detection and fault prediction of equipment play a vital role in ensuring the safe and reliable operation of the unit and preventing accidents. Rolling bearings are one of the important parts of rotating machinery, and the stability ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01M13/045
Inventor 王亚萍崔巍葛江华
Owner HARBIN UNIV OF SCI & TECH
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