Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A method for peeling the surface of a traction motor rotor guide bar

A processing method and technology for rotor bars, which are used in the manufacture of motor generators, electromechanical devices, electrical components, etc., can solve the problems of poor surface quality consistency of finished products, poor product surface consistency, and high rework and maintenance intensity, so as to improve the surface quality. The effect of good quality, surface consistency and low scrap rate

Active Publication Date: 2020-02-18
SHAANXI SIRUI ADVANCED MATERIALS CO LTD
View PDF5 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

There are the following problems: ① manual production, low production efficiency, long production cycle, affecting product delivery; ② low product quality, often need to be polished and reworked; ③ final product surface quality consistency is poor, rework maintenance intensity is high, and the qualified rate of finished products is low
[0004] Production by manual grinding not only has a long production cycle, low production efficiency, poor product surface consistency, and high later repair rate, it has become a bottleneck affecting production.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A method for peeling the surface of a traction motor rotor guide bar
  • A method for peeling the surface of a traction motor rotor guide bar

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0038] A method for peeling the surface of a traction motor rotor guide bar, the process steps of the treatment method are:

[0039] S1: Drawing and matching mold

[0040] Calculate the total deformation required for drawing according to the product performance requirements, then calculate the number of passes required for drawing according to the total deformation, and then determine the size and specification of the mold socket interface according to the deformation between the drawing passes;

[0041] S2: Modeling

[0042] ①Processing mold core

[0043] The mold core material is YG8, and the material specifications of the mold core are calculated according to the cross-sectional size of the guide bar. Generally, a circular mold core is used, and the outer circle size of the mold core is 40mm larger than the maximum size of the finished product. During processing, the mold cutting edge is parallel to the guide bar. Around the plane, in order to facilitate peeling and chip ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a method for scalping the surface of a rotor guide bar of a traction motor, and specifically relates to the technical field of rail transit rotor guide bars. According to the principle of metal cutting, surface defects such as inclusions, peeling and foaming on material surfaces are removed by drawing with a die parallel to a blade of a rotor guide bar. The method comprisesthe specific steps of die drawing and matching, die making, material stabilizing, and drawing and scalping, wherein the die making step is completed by the three steps of (1) die core processing, (2)die sleeve processing and (3) die assembly. Compared with the existing surface treatment, the method has the advantages that (1) equipment production replaces manual grinding, the productivity is liberated, the production efficiency is improved, and the operating environment of workers is improved; (2) more effective and rapid removal of surface defects is realized, the surface quality of the guide bar is improved, and high surface consistency is achieved; and (3) manual repair of finished products is reduced, the waste rate caused by surface quality problems is lowered, the production cost is lowered, and the market competitiveness of products is improved.

Description

technical field [0001] The invention relates to the technical field of rail transit rotor guide bars, in particular to a method for peeling the surface of a traction motor rotor guide bar. Background technique [0002] With the development of rail transit and high-speed rail, the requirements for its traction power-asynchronous traction motor are getting higher and higher. The motor rotor is the core component of the asynchronous traction motor. ) to provide power. Generally, the rotor of a high-speed asynchronous traction motor is embedded on the iron core with guide bars, and welded together with the end ring. Therefore, the performance and quality of the guide bar are directly related to the performance of the asynchronous traction motor. [0003] At present, the surface treatment method of the rotor guide bar is mainly to remove surface defects by manual grinding. There are the following problems: ① manual production, low production efficiency, long production cycle, ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): H02K15/04
CPCH02K15/0414
Inventor 靖林王聪利侯玲张琦庾高峰
Owner SHAANXI SIRUI ADVANCED MATERIALS CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products