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Non-isothermal forming device and technique for continuous fiber reinforced thermoplastic composite material

A technology for reinforcing thermoplastic and continuous fibers, applied in the field of hot stamping of continuous fiber reinforced thermoplastic resin matrix composites, can solve the problems of prolonging heating and cooling time, affecting mold life, reducing work efficiency, etc., to improve flexibility, improve The effect of forming processing efficiency and reducing equipment cost

Active Publication Date: 2019-03-22
WUHAN UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In addition, the way of overall heating and overall cooling of the mold requires the overall mold to be lowered to room temperature before taking out the part after forming. Therefore, not only the life of most parts of the mold is affected by the high and low temperature cycle environment, but also the life of the mold is greatly extended. Heating and cooling times reduce productivity

Method used

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  • Non-isothermal forming device and technique for continuous fiber reinforced thermoplastic composite material
  • Non-isothermal forming device and technique for continuous fiber reinforced thermoplastic composite material
  • Non-isothermal forming device and technique for continuous fiber reinforced thermoplastic composite material

Examples

Experimental program
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Effect test

Embodiment 1

[0040] Taking three-layer unidirectional carbon fiber fabric reinforced nylon hot stamping as an example (see figure 1 ).

[0041] Correctly install the mold and all parts of the components (see image 3), cut the unidirectional prepreg into a square with a side length of 120mm, clean the surface of the prepreg with a brush, and then dry it in a 40°C oven for 5 minutes, and stack it according to the method of [0° / 90° / 0°] layer. Apply an appropriate amount of methyl silicone oil evenly on the surface of the blank holder and the die that is in contact with the blank, then put the blank into the groove of the die, and install it with the blank holder at the same time. From top to bottom, the blank holder, The sequence of the blank and the die should be placed in coordination (see Figure 4 ). Preheat the combination of blank holder, blank and die together in an oven at 280°C, make it pre-pressed under a load of 20Kg for 5 minutes, and then keep it in a furnace at 240°C for 10...

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Abstract

The invention relates to a non-isothermal forming device and technique for continuous fiber reinforced thermoplastic composite material. The non-isothermal forming device for the continuous fiber reinforced thermoplastic composite material comprises a male die assembly, a female die assembly, an edge pressing assembly, a supporting and guiding assembly, a demolding assembly and a temperature control assembly. The non-isothermal forming technique for the continuous fiber reinforced thermoplastic composite material comprises the following steps that a female die base and a male die are preheated, a blank is placed between a female die and an edge pressing ring, the blank, the female die and the edge pressing ring are put into an external heating device to be preheated to a target temperatureand then put into the female die base, the male die moves down to complete the deformation of the blank, heating inserts are then taken away, the liquid circulation is carried out to cool the dies and a workpiece, and finally, the dies are opened and the workpiece is taken out. According to the non-isothermal forming device and technique for the continuous fiber reinforced thermoplastic compositematerial, a traditional composite material hot-press forming technique is simplified, the equipment requirement is reduced, meanwhile, the high and low temperature circulation working conditions of aheating device are avoided, and the forming quality is guaranteed.

Description

technical field [0001] The invention belongs to the technical field of hot stamping forming of continuous fiber-reinforced thermoplastic resin matrix composite materials, and particularly relates to a non-isothermal forming device and process of continuous fiber-reinforced thermoplastic resin matrix composite materials. Background technique [0002] Today, with the continuous pursuit of lightweight in transportation, aerospace and other fields, thermoplastic resin-based composite materials have gradually attracted people's attention due to their advantages of light weight, high strength, impact resistance, long storage time and recyclability. Compared with reinforced composite materials such as short fibers and medium-long fibers, continuous fiber reinforced composite materials maintain the fiber integrity before forming in certain directions in the part, which greatly improves the mechanical properties of the part in this direction. However, for single-piece or small-batch ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C70/34B29C70/54B29C33/02B29C33/04
CPCB29C33/02B29C33/04B29C70/345B29C70/54B29C70/461
Inventor 毛华杰邓景文郭巍陈一哲刘国承
Owner WUHAN UNIV OF TECH
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