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Orange peel-like rubber roller material and method for making orange peel-like rubber roller by utilizing material

A production method and technology of rubber rollers, which are applied in the field of rubber rollers, can solve the problems of relative sliding of thin steel plates, and achieve the effects of excellent permanent deformation rate, low deformation rate and good toughness

Inactive Publication Date: 2019-02-22
南京金三力橡塑有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] Aiming at the problem that the relative slip between the rubber roller and the thin steel plate is easy to occur when the rotation speed of the rubber roller is too high in the current market, the invention provides a material of an orange-peel rubber roller and a method for making an orange-peel rubber roller using it, so that the rubber roller has Higher wear resistance and strength are also convenient for surface roughening of rubber rollers

Method used

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  • Orange peel-like rubber roller material and method for making orange peel-like rubber roller by utilizing material
  • Orange peel-like rubber roller material and method for making orange peel-like rubber roller by utilizing material
  • Orange peel-like rubber roller material and method for making orange peel-like rubber roller by utilizing material

Examples

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Effect test

Embodiment 1

[0042] A kind of orange-peel-shaped rubber roller material of this embodiment and the method for making orange-peel-shaped rubber rollers using it, this embodiment produces 4 pieces of orange-peel-shaped rubber rollers with a specification of Φ250×1500mm in total, and the 4 pieces of orange-peel-shaped rubber rollers The material of the roller is made according to the composition and weight shown in Table 1, and the total weight of the components is 75kg.

[0043] Table 1

[0044] Composition

weight

Nitrile rubber

30kg

General purpose carbon black

7.5kg

Gas-mixed carbon black

18.75kg

Clay

7.5kg

Nitrile rubber powder

3.75kg

Polyester

2.625kg

Plasticizer D-810

1.125kg

Dibenzothiazole disulfide

262.5g

Tetramethylthiuram disulfide

37.5g

Zinc stearate

750g

Antiaging agent D

900g

Antiaging agent 4010NA

450g

sulfur

150g

peroxide ...

Embodiment 2

[0061] A kind of orange-peel-shaped rubber roller material of this embodiment and the method for making orange-peel-shaped rubber rollers using it, this embodiment produces 4 pieces of orange-peel-shaped rubber rollers with a specification of Φ840×1600mm in total, and the 4 pieces of orange-peel-shaped rubber rollers The material of the roller is made according to the composition and weight shown in Table 3, and the total weight of the components is 75kg.

[0062] table 3

[0063] Composition

weight percentage

Nitrile rubber

36kg

General purpose carbon black

7.5kg

Gas-mixed carbon black

13.5kg

Clay

3.75kg

Nitrile rubber powder

3kg

Polyester

3.75kg

Plasticizer D-810

2.625kg

Dibenzothiazole disulfide

225g

Tetramethylthiuram disulfide

75g

Zinc stearate

1.5kg

Antiaging agent D

675g

Antiaging agent 4010NA

450g

sulfur

450g

perox...

Embodiment 3

[0080] A kind of orange-peel-shaped rubber roller material of this embodiment and the method for making orange-peel-shaped rubber rollers using it, this embodiment produces 4 pieces of orange-peel-shaped rubber rollers with a specification of Φ350×1500mm in total, and the 4 pieces of orange-peel-shaped rubber rollers The material of the roller is made according to the composition and weight shown in Table 5, and the total weight of the components is 75kg.

[0081] table 5

[0082] Composition

weight percentage

Nitrile rubber

31.5kg

General purpose carbon black

8.25kg

Gas-mixed carbon black

16.5kg

Clay

6kg

Nitrile rubber powder

3.375kg

Polyester

3.75kg

Plasticizer D-810

1.875kg

Dibenzothiazole disulfide

105g

Tetramethylthiuram disulfide

45g

Zinc stearate

1.2kg

Antiaging agent D

450g

Antiaging agent 4010NA

450g

sulfur

450g

p...

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Abstract

The invention discloses an orange peel-like rubber roller material and a method for making an orange peel-like rubber roller by utilizing the material and belongs to the field of rubber rollers. The orange peel-like rubber roller material is prepared from the following raw materials in percentage by weight: 40-48% of butyronitrile rubber, 25-35% of carbon black, 5-10% of china clay, 1-5% of butadiene-acrylonitrile rubber powder, 3-5% of oligoester, 1.5-3.5% of a plasticizer, 0.15-0.45% of an accelerant, 1-2% of zinc stearate, 1-2% of an anti-ageing agent, 0.2-0.6% of sulfur and 1-2% of peroxide. In addition to excellent permanent deformation rate, strength, wear resistance and other service performances, the orange peel-like rubber roller material disclosed by the invention has excellent toughness, molecular interaction and other grinding and roughening process properties. According to the improved rubber roller making method, uniformly distributed orange peel-like rubber rollers are made, the rubber roller friction coefficient is obviously increased, and rubber roller application at special stations is met.

Description

technical field [0001] The invention belongs to the field of rubber rollers, and in particular relates to an orange-peel-like rubber roller material and a method for making orange-peel-like rubber rollers by using the same. Background technique [0002] With the rapid development of steel and other industries, the requirements for the use of rubber rollers are diversified. In the past, rubber rollers were processed into smooth surfaces, with a roughness below 12.5, and rubber rollers with grooves can no longer meet the needs of steel and other industries. In the current iron and steel industry, the speed of the rubber roller is relatively high, generally 500-800mm / min. At this speed, the relative slip between the rubber roller and the thin steel plate is prone to occur, the rubber roller is not running smoothly, and the thin steel plate will also fluctuate. , affecting the machining accuracy. Therefore, it is necessary to texturize the surface of the rubber roller into even...

Claims

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Application Information

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IPC IPC(8): C08L9/02C08K13/02C08K3/34C08K3/04C08K5/098C08K3/06C08K5/14
CPCC08K2201/014C08L9/02C08L2201/08C08L2205/025C08K13/02C08K3/346C08K3/04C08K5/098C08K3/06C08K5/14
Inventor 葛正东顾培琴
Owner 南京金三力橡塑有限公司
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