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Methanol wax removal film separator and method for methanol wax removal

A separator and methanol technology, applied in semipermeable membrane separation, chemical instruments and methods, separation/purification of hydroxyl compounds, etc., can solve problems such as high operating costs, high filter membrane prices, clogged heat exchangers, etc., and achieve improvement Methanol quality, simple membrane making process, and the effect of reducing production energy consumption

Active Publication Date: 2019-02-19
WANHUA CHEM GRP CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

During the cooling and recovery process of gas-phase methanol, paraffin substances will precipitate, block the heat exchanger and corresponding pipelines, and the system will be forced to drop the load or shut down for treatment, seriously affecting the quality of methanol and the safe operation of the system
[0003] Existing methanol wax removal technologies include: (1) Parking and boiling wax: During the methanol production process, parking and boiling wax are used, which limits production and requires more than 8 hours for the treatment process. The heating process will cause the pipeline to be heated unevenly. System wax removal is not complete
(2) On-line wax cooking: On-line wax cooking relies on the process gas of the system to directly heat the corresponding pipeline. The wax removal effect is obvious, but the paraffin will be brought into the separator, resulting in poor separation effect and serious wax deposition in the separator.
[0004] Patent CN201020600389.0 adopts multi-stage mechanical cyclone separation combined with wire mesh defoaming, completely through physical collision interception, the effect of paraffin removal is not ideal, paraffin is enriched at the bottom of the tank, and heating is required to melt the wax, which cannot fully meet the needs of industrial production
[0005] Patent CN200420086161.9 filters the paraffin through a precision separation / filtration device, but the paraffin will block the filter membrane, resulting in frequent cleaning, and the filter membrane has high price, long service life, high operating cost and low cost performance

Method used

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  • Methanol wax removal film separator and method for methanol wax removal

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] A set of polarized electrodes were respectively placed on three sets of parallel faces of the cube glass vessel, and an aqueous solution of polyacrylic acid (number average molecular weight: 2000) with a concentration of 12 wt% was placed in the cube glass vessel. (1) Add 1,3-propanediol relative to polyacrylic acid 10wt% to the polyacrylic acid aqueous solution in the form of a 12wt% aqueous solution, stir for 5 minutes, and then turn on the first set of polarized electrodes with a boosting rate of 5V / min , boosted to 200V, and then kept for 30min to complete a polarization cycle; (2) 1,3-propanediol relative to polyacrylic acid 10wt% was added to the polyacrylic acid aqueous solution in the form of a 12wt% aqueous solution, and stirred for 5min, Then turn on the second group of polarized electrodes, the boost rate is 5V / min, boost to 200V, and then keep for 30min to complete the second polarization cycle; (3) the 1,3-propanediol , in the form of a 12wt% aqueous soluti...

Embodiment 2

[0039] A set of polarized electrodes were respectively placed on three sets of parallel surfaces of the cube glass vessel, and an aqueous solution of polyacrylic acid (number average molecular weight: 1000) with a concentration of 16 wt% was placed in the cube glass vessel. (1) Add 1,3-propanediol relative to polyacrylic acid 5wt%, in the form of a 16wt% aqueous solution to the polyacrylic acid aqueous solution, stir for 10 minutes, and then turn on the first set of polarized electrodes, and the boost rate is 1V / min , boosted to 300V, and then kept for 50min to complete a polarization cycle; (2) 1,3-propanediol relative to polyacrylic acid 5wt% was added to the polyacrylic acid aqueous solution in the form of a 16wt% aqueous solution, and stirred for 10min, Then turn on the second group of polarized electrodes, the boost rate is 1V / min, boost to 300V, and then keep for 50min to complete the second polarization cycle; (3) the 1,3-propanediol , in the form of a 16wt% aqueous sol...

Embodiment 3

[0043] A set of polarized electrodes were respectively placed on three sets of parallel surfaces of the cube glass vessel, and an aqueous solution of polyacrylic acid (number average molecular weight: 2500) with a concentration of 14 wt% was placed in the cube glass vessel. (1) Add 1,3-propanediol relative to polyacrylic acid 7wt% to the polyacrylic acid aqueous solution in the form of a 14wt% aqueous solution, stir for 3 minutes, and then turn on the first set of polarized electrodes with a boosting rate of 10V / min , boosted to 260V, and then kept for 30min to complete a polarization cycle; (2) 1,3-propanediol relative to polyacrylic acid 7wt% was added to the polyacrylic acid aqueous solution in the form of a 14wt% aqueous solution, and stirred for 3min, Then turn on the second group of polarized electrodes, the boost rate is 10V / min, boost to 260V, and then keep it for 30min to complete the second polarization cycle; (3) the 1,3-propanediol , in the form of a 14wt% aqueous ...

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Abstract

The invention discloses a methanol wax removal film separator and a method for methanol wax removal. A polar selective permeable film is mounted on the novel methanol wax removal film separator and prepared from polyacrylic acid and 1, 3-propanediol. The film is applied into the methanol wax removal film separator, polar small molecule substances such as methanol can selectively penetrate, productmethanol side-reaction product wax substances in methanol synthesis can be separated, methanol quality is improved, production energy consumption is reduced, and the problem of blocking of a pipelinecaused by wax precipitation is effectively prevented. A film preparation process is simple, selected materials are low in price, and the film has high selectivity, large flux and great development potential.

Description

technical field [0001] The present invention relates to a methanol wax removal membrane separator, also relates to a polar selective permeation membrane, and a method for methanol wax removal using the separator technical background [0002] In the process of industrial synthesis of crude methanol, the use of catalysts and the service life of catalysts are different, and long-chain alkanes and paraffins can be found in crude methanol. Especially in the middle and late stages of catalyst use, the content of paraffin wax increases significantly. During the cooling and recovery process of gas-phase methanol, paraffin substances will precipitate, block the heat exchanger and corresponding pipelines, and the system will be forced to drop the load or shut down for treatment, seriously affecting the quality of methanol and the safe operation of the system. [0003] Existing methanol wax removal technologies include: (1) Parking and boiling wax: During the methanol production proce...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01D71/68B01D71/42B01D69/12B01D61/00C07C29/76C07C31/04
CPCB01D61/00B01D69/12B01D71/42B01D71/68C07C29/76C07C31/04
Inventor 孙路滨楼家伟胡耀峰王阳郝成浩赵东科张宏科孙得浩何晓方张春瑞
Owner WANHUA CHEM GRP CO LTD
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