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Gear machining process

A processing technology and gear technology, applied in the field of gear processing technology, can solve the problems of single gear material, low strength and low service life.

Inactive Publication Date: 2018-10-02
洪新阳
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The existing gear material is single, the strength is low, and the service life is low. Therefore, the present invention proposes a gear processing technology

Method used

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  • Gear machining process

Examples

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Effect test

Embodiment 1

[0023] A gear processing technology provided by the present invention is characterized in that it includes the following steps:

[0024] S1, prepare the raw materials for making gears, including the following raw materials by weight: 11 parts by weight of C, 5 parts by Cr, 950 parts by Fe, 22 parts by Mo, 6 parts by Ni, 27 parts by Ti, 14 parts by Nb, 4 parts by Be, 4 parts by Ta , Zr 4 parts, V 4 parts, W 4 parts, aluminum nitride 4 parts, rare earth elements 5.5 parts, nano-zirconium dioxide 5.5 parts, surface treatment agent 17 parts, nitrogen 65 parts;

[0025] S2: Put C, Cr, Fe, Mo, Ni, Ti, Nb, Be, Ta, Zr, V, W, aluminum nitride, rare earth elements, and nano-zirconia into the grinder and pulverize them separately. Obtain the respective powder raw materials;

[0026] S3, charge C, Cr, Fe, Mo, Ni, Ti, Nb, Be, Ta, Zr, V, W, aluminum nitride, rare earth elements and nano-zirconia powder raw materials into a high-speed mixer at a temperature of Stir and mix at a speed of 300r / min ...

Embodiment 2

[0033] A gear processing technology provided by the present invention is characterized in that it includes the following steps:

[0034] S1, prepare the raw materials for making gears, including the following raw materials by weight: 11 parts by weight of C, 5 parts by Cr, 950 parts by Fe, 22 parts by Mo, 6 parts by Ni, 27 parts by Ti, 14 parts by Nb, 4 parts by Be, 4 parts by Ta , Zr 4 parts, V 4 parts, W 4 parts, aluminum nitride 4 parts, rare earth elements 5.5 parts, nano-zirconium dioxide 5.5 parts, surface treatment agent 17 parts, nitrogen 65 parts;

[0035] S2: Put C, Cr, Fe, Mo, Ni, Ti, Nb, Be, Ta, Zr, V, W, aluminum nitride, rare earth elements, and nano-zirconia into the grinder and pulverize them separately. Obtain the respective powder raw materials;

[0036] S3, charge C, Cr, Fe, Mo, Ni, Ti, Nb, Be, Ta, Zr, V, W, aluminum nitride, rare earth elements and nano-zirconia powder raw materials into a high-speed mixer at a temperature of Stir and mix at a speed of 300r / min ...

Embodiment 3

[0043] A gear processing technology provided by the present invention is characterized in that it includes the following steps:

[0044] S1, prepare the raw materials for making gears, including the following raw materials by weight: 11 parts by weight of C, 5 parts by Cr, 950 parts by Fe, 22 parts by Mo, 6 parts by Ni, 27 parts by Ti, 14 parts by Nb, 4 parts by Be, 4 parts by Ta , Zr 4 parts, V 4 parts, W 4 parts, aluminum nitride 4 parts, rare earth elements 5.5 parts, nano-zirconium dioxide 5.5 parts, surface treatment agent 17 parts, nitrogen 65 parts;

[0045] S2: Put C, Cr, Fe, Mo, Ni, Ti, Nb, Be, Ta, Zr, V, W, aluminum nitride, rare earth elements, and nano-zirconia into the grinder and pulverize them separately. Obtain the respective powder raw materials;

[0046] S3, charge C, Cr, Fe, Mo, Ni, Ti, Nb, Be, Ta, Zr, V, W, aluminum nitride, rare earth elements and nano-zirconia powder raw materials into a high-speed mixer at a temperature of Stir and mix at a speed of 300r / min ...

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Abstract

The invention discloses a gear machining process. The gear machining process comprises the following steps that raw materials for making a gear are prepared and comprise, by weight, 9-12 parts of C, 4-6 parts of Cr, 900-1000 parts of Fe, 20-25 parts of Mo, 5-7 parts of Ni, 25-30 parts of Ti, 12-16 parts of Nb, 3-6 parts of Be, 3-6 parts of Ta, 3-6 parts of Zr, 3-6 parts of V, 3-6 parts of W, 3-6 parts of aluminium nitride, 4-7 parts of rare earth element, 4-7 parts of nanometer zirconium dioxide, 15-20 parts of surface treating agent and 50-80 parts of nitrogen, and mixed powder raw materialsA are put into a gear mold to be pressed and formed under pressure of 600-620 Mpa. The powder is made into the gear, the efficiency is high, a finished product is good, and the gear machining processis suitable for being popularized.

Description

Technical field [0001] The invention relates to the technical field of gear processing, in particular to a gear processing technology. Background technique [0002] Gear refers to a mechanical element with gears on the rim that continuously meshes to transmit movement and power. The application of gears in transmission appeared very early. At the end of the 19th century, the principle of the generative gear cutting method and the special machine tools and tools that used this principle to cut gear appeared one after another. With the development of production, the smoothness of gear operation was paid attention to. [0003] Powder metallurgy technology can produce parts that require high dimensional accuracy and complex shapes in a shape that is very similar to the shape of the product, and can greatly reduce cutting costs. Therefore, powder metallurgy products are used in many ways as parts of various machines and devices. [0004] The existing gear has a single material, low str...

Claims

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Application Information

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IPC IPC(8): B22F5/08C22C33/02C22C38/44C22C38/46C22C38/48C22C38/50
CPCB22F5/08B22F2998/10B22F2999/00C22C33/006C22C33/0264C22C38/002C22C38/005C22C38/44C22C38/46C22C38/48C22C38/50B22F3/02B22F3/1007B22F2003/248B22F2003/241B22F2201/02
Inventor 洪新阳
Owner 洪新阳
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