Device for strengthening inner wall surfaces of center holes of oil injectors and method for applying device
A technology for strengthening devices and injectors, which is applied to fuel injection devices, charging systems, machines/engines, etc. It can solve problems such as parts deformation and high-pressure sealing local structure strengthening, and achieve good process stability and jet parameters. Insensitivity, effect of mitigating crack growth
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[0031] A method for using a device for strengthening the inner wall of a middle hole of a fuel injector uses an elongated cavitation nozzle whose diameter is smaller than that of the middle hole of a common rail fuel injector to extend into the hole to be processed. The high-pressure fluid medium is connected to the inlet of the cavitation nozzle, and the high-pressure fluid in the cavitation nozzle is sprayed out through the nozzle hole 5, and a large number of cavitation will be generated when the high-pressure jet flow out passes through the nozzle hole 5; When the jet reaches the surface to be processed, the cavitation in the jet collapses on the surface of the workpiece to strengthen it. The reason for the cavitation of the cavitation nozzle here is that when the liquid flows out through the cavitation nozzle, due to the high-speed flow and volume expansion of the liquid, the local pressure in the liquid beam will decrease. When the local pressure P in the jet decreases to...
example 1
[0037] Such as figure 1 is a schematic diagram of the cavitation nozzle. The cavitation nozzle 3 is a hollow structure, and one end of the cavitation nozzle 3 has a spray hole 5 . The cavitation nozzle 3 is fed with a high-pressure fluid 4 from one end, and the pressure of the high-pressure fluid 4 is set within the range of 1MPa-100MPa according to the process requirements. The fluid pressure in this example is 50MPa. The outer diameter of the cavitation nozzle is 3.8 mm, and the inner diameter of the cavitation nozzle is 1.2 mm. The high-pressure fluid 4 sprays out a jet 6 through the nozzle hole 5, and the diameter of the nozzle hole 5 is selected as 0.3 mm in this example.
[0038] After the high-pressure fluid passes through the nozzle hole 5, a large number of cavitation bubbles will be generated in the jet 6. After the jet 6 sandwiching the air bubbles touches the solid wall, the air bubbles will collapse and produce local high energy to strengthen the surface of th...
example 2
[0042] The cavitation nozzle in Example 1 is used for the cavitation processing of the inner hole of the common rail injector.
[0043] Such as figure 2 Shown is a schematic diagram of cavitation processing in the body of a common rail injector. The injector body 2 is a hollow structure with a through hole, the diameter of the inner hole wall to be processed (injector body reinforced wall 21 ) is 4.1 mm, and the axial length of the injector body reinforced wall 21 is 33 mm. Using the cavitation nozzle 3 in Example 1, the jet 6 directly acts on the reinforced wall surface 21 of the injector body.
[0044] The cavitation nozzle 3 and the reinforced wall surface 21 of the injector body can move relative to each other in the axial direction, so as to satisfy the processing range with an axial length of 33 mm. The cavitation nozzle 3 and the reinforced wall surface 21 of the fuel injector body can be rotated relative to each other, so as to meet the requirement of uniform reinfo...
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