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Water-based coating for preventing casting veins and preparation method thereof

A water-based coating and veining technology, which is applied to casting molding equipment, coatings, casting molds, etc., can solve the problems of cumbersome manufacturing process, high production cost, time-consuming and laborious, etc., and achieve high reactivity, lower surface temperature, penetration strong effect

Active Publication Date: 2018-05-22
江门市双键实业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] At present, the measures to prevent veining in the production of engine castings include: 1. Some or all of the non-siliceous special sand, such as pearl sand, chromite sand, zircon sand, etc., has the disadvantage of high cost; 2. Add A certain proportion of anti-veining additives can reduce or eliminate veining to a certain extent, but the actual operation of adding anti-veining additives to silica sand is cumbersome, time-consuming and laborious. At the same time, the anti-veining additives currently on the market are complex and The manufacturing process is cumbersome and pollutes the environment, and the price is still relatively high, which makes the production cost of casting manufacturers high when using these anti-veining additives

Method used

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  • Water-based coating for preventing casting veins and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] (1) Start the disperser, set the speed at 600r / min, pour 23Kg of clean water into the dispersion kettle, then pour 8Kg of magnesium aluminum silicate into the dispersion kettle, and adjust the speed of the disperser to 1500r after dispersing for 5 minutes / min, disperse at 1500r / min for 15min, take it out, and let it age for 24h to obtain pretreated magnesium aluminum silicate.

[0022] (2) Add pretreated magnesium aluminum silicate and 10Kg of nano-aluminum sol into the ball mill, start the ball mill after sealing, and run at a speed of 200r / min for 6 hours to obtain a nano-powder slurry with strong thixotropy.

[0023] (3) Pour the nano powder slurry and 23Kg of clean water into the dispersing kettle, start the dispersing machine, set the speed at 600r / min, add 8Kg of iron red powder, 20Kg of mica powder and 10Kg of aluminum silicate fiber in sequence , after the feeding is completed, adjust the rotating speed to 1400r / min, disperse for 15min, and obtain the coating. ...

Embodiment 2

[0025] (1) Start the disperser, set the speed at 600r / min, pour 20Kg of clean water into the dispersion kettle, then pour 6Kg of magnesium aluminum silicate into the dispersion kettle, and adjust the speed of the disperser to 1500r after dispersing for 5 minutes / min, disperse at 1500r / min for 15min, take it out, and let it age for 24h to obtain pretreated magnesium aluminum silicate.

[0026] (2) Add pretreated magnesium aluminum silicate and 12Kg of nano-aluminum sol into the ball mill, start the ball mill after sealing, run at a speed of 200r / min for 6h, and obtain a nano-powder slurry with strong thixotropy.

[0027] (3) Pour the nano powder slurry and 20Kg of clean water into the dispersing kettle, start the dispersing machine, set the speed at 600r / min, add 5Kg of iron red powder, 22Kg of mica powder and 15Kg of aluminum silicate fiber in sequence , after the feeding is completed, adjust the rotating speed to 1400r / min, disperse for 15min, and obtain the coating.

Embodiment 3

[0029] (1) Start the disperser, set the speed at 600r / min, pour 20Kg of clean water into the dispersion kettle, then pour 6Kg of magnesium aluminum silicate into the dispersion kettle, and adjust the speed of the disperser to 1500r after dispersing for 5 minutes / min, disperse at 1500r / min for 15min, take it out, and let it age for 24h to obtain pretreated magnesium aluminum silicate.

[0030] (2) Add pretreated magnesium aluminum silicate and 10Kg of nano-aluminum sol into the ball mill, start the ball mill after sealing, run at a speed of 200r / min for 6h, and obtain a nano-powder slurry with strong thixotropy.

[0031] (3) Pour the nano powder slurry and 20Kg of clean water into the dispersing kettle, start the dispersing machine, set the speed at 600r / min, add 7Kg of iron red powder, 25Kg of mica powder and 12Kg of aluminum silicate fiber in sequence , after the feeding is completed, adjust the rotating speed to 1400r / min, disperse for 15min, and obtain the coating.

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Abstract

The invention relates to a water-based coating for preventing casting veins and a preparation method thereof. The water-based coating for preventing the casting veins comprises, by mass, 6%-8% of magnesium aluminum silicate, 40%-46% of water, 5%-8% of iron oxide red, 10%-12% of nano-alumina sol, 20-25% of mica powder and 10%-15% of aluminum silicate fiber. The preparation method comprises the following steps that one half of the total amount of water is taken and mixed with the magnesium aluminum silicate into a dispersing kettle to be dispersed, and pre-treated magnesium silicate is obtainedafter aged; the nano-alumina sol and the pretreated magnesium aluminum silicate are ground to obtain nano-powder slurry; and the nano-powder slurry is mixed with iron-red powder, mica powder, aluminumsilicate fibers and other half of water into the dispersing kettle to be dispersed. The preparation method is simple and reasonable in process, and safe and environment-friendly; the prepared coatingis simple and reasonable in components, and low in production cost; and an external coating mode is adopted during use, so that the operation is simple and reliable, and the time and the labor are saved.

Description

technical field [0001] The invention relates to the field of coatings, in particular to a water-based coating for preventing casting veins and a preparation method thereof. Background technique [0002] With the rapid development of social economy, the popularity of automobiles is getting higher and higher. The core component of a car is the engine. Among them, during the production process of the engine, the veining and sinking of the intake port and exhaust port often appear. Veining will hinder the vortex characteristics of the intake and exhaust passages, affect the performance of the engine, and in severe cases will cause severe engine castings to be scrapped. [0003] A large number of studies and long-term casting practice have shown that the root cause of the veining on the surface of castings is that the thermal stress caused by the phase transformation and expansion of silica sand at 573 °C leads to cracks on the surface of the sand core and the penetration of mo...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C3/00
CPCB22C3/00
Inventor 张卓峰
Owner 江门市双键实业有限公司
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