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Sponge abrasive material and preparation method thereof

An abrasive and sponge technology is applied in the field of sponge abrasive and its preparation, which can solve the problems of increasing production links, easy falling off of hard abrasives, uneven heating, etc., and achieves the effects of reducing abrasive consumption, reducing production links and improving coating strength.

Inactive Publication Date: 2018-05-08
山东大亚云商工业工程技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, in actual use, it is found that the existing sponge abrasives also have some problems in production and use: first, because the hard abrasives will have steel grit, brown corundum, garnet, etc., their performance is not exactly the same, however It is difficult to distinguish the types of internal hard abrasives after the hard abrasives are covered by polyurethane sponge; secondly, most of the hard abrasives in the production process of the existing sponge abrasives are not heated and recombined, so that the bonding strength between the hard abrasives and the polyurethane foam is relatively low. Low, the hard abrasive is easy to fall off during the crushing process, the yield is low, and it is easy to fall off during use, resulting in a small number of cycles. In the prior art, even if the hard abrasive is heated and recombined, the hard abrasive is heated by a heating tank. However, this heating method has the problems of slow heating speed, long heating time, uneven heating, production pause, and difficult realization of continuous production; in addition, the conventional continuous discharge of existing sponge abrasives in the preparation process, It needs to be cut into small pieces before it can be broken, which increases the production process, and the production efficiency and yield are low

Method used

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  • Sponge abrasive material and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] Example 1 A sponge abrasive, comprising the following components by weight: 0.999 parts of polyurethane elastic material, 0.001 part of red pulp, and 2 parts of corundum.

[0033] The preparation method of above-mentioned sponge abrasive material, comprises the following steps:

[0034] Step 1: Heat the polyurethane elastic material to 40°C and mix it with the red paste to obtain a mixture. The mixture is quantified by a high-speed pouring machine, stirred by a high-speed stirring device, and then flows into a compound stirring device;

[0035] Step 2: Heat the corundum to 40°C through a continuous heating furnace, and then continuously flow into the compound stirring device through the quantitative device;

[0036] Step 3: Stir the mixture of polyurethane elastic material and red pulp flowing into the compound stirring device in step 1 and the corundum flowing into the compound stirring device evenly, so that the corundum is covered, and the compounded material is adju...

Embodiment 2

[0039] Example 2 A sponge abrasive, comprising the following components by weight: 1 part of polyurethane elastic material, 0.01 part of blue slurry, 9 parts of corundum, and 0.08 part of flame retardant.

[0040] The preparation method of above-mentioned sponge abrasive material, comprises the following steps:

[0041] Step 1: Heat the polyurethane elastic material to 60°C and mix it with blue pulp to obtain a mixture. The mixture is quantified by a high-speed pouring machine, stirred by a high-speed stirring device, and then flows into a composite stirring device;

[0042] Step 2: Heat the corundum to 80°C through a continuous heating furnace, and then continuously flow into the compound stirring device through the quantitative device;

[0043] Step 3: Stir the mixture of polyurethane elastic material and blue pulp flowing into the compound stirring device in step 1 and the corundum flowing into the compound stirring device evenly, so that the corundum is evenly distributed ...

Embodiment 3

[0046] Example 3 A sponge abrasive, comprising the following components in parts by weight: 0.999 parts of polyurethane elastic material, 0.005 parts of green slurry, 5 parts of corundum, and 0.05 parts of flame retardant.

[0047] The preparation method of above-mentioned sponge abrasive material, comprises the following steps:

[0048] Step 1: Heat the polyurethane elastic material to 50°C, mix green pulp and flame retardant to obtain a mixture, the mixture is quantified by a high-speed pouring machine, stirred by a high-speed stirring device, and then flows into a compound stirring device;

[0049] Step 2: Heat the corundum to 60°C through a continuous heating furnace, and then continuously flow into the compound stirring device through the quantitative device;

[0050] Step 3: Mix the mixture of polyurethane elastic material and green slurry flowing into the compound stirring device in step 1 and the corundum flowing into the compound stirring device evenly, so that the co...

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PUM

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Abstract

The invention discloses a sponge abrasive material and a preparation method thereof, and relates to the field of abrasive materials. The sponge abrasive material comprises the following components of,by weight, 0.999-1 part of a polyurethane elastic material, 0.001-0.01 part of color paste, 1-20 parts of hard abrasive materials and 0.02-0.08 part of a flame retardant, the hard abrasive materialsare evenly distributed between foam formed by the polyurethane elastic material and the flame retardant, the color paste has different colors, and the hard abrasive materials are one or several of steel sand, brown corundum, garnet and the like. The sponge abrasive material and the preparation method thereof have the beneficial effects that the problem that the type of the hard abrasive materialsis difficult to distinguish after the hard abrasive materials are wrapped with polyurethane sponge is avoided, according to the preparation method of the sponge abrasive material, the wrapping strength of the sponge abrasive material is improved, the service life is prolonged, meanwhile, the problem of continuous production of the sponge abrasive material is solved, the efficiency is improved, theyield is increased,, and consumption is reduced.

Description

technical field [0001] The invention mainly relates to the field of abrasive materials, in particular to a sponge abrasive and a preparation method thereof. Background technique [0002] At present, there are mainly two types of hard abrasives and soft abrasives in the domestic and foreign markets. Hard abrasives are easy to break, have large dust, and are prone to sparks, while soft abrasives have small cutting force, low cleaning efficiency, and poor cleaning effect. As a result, a sponge abrasive made of polyurethane elastomer and rigid abrasive is produced. It is widely used in the surface cleaning industry because it can absorb dust during the cleaning process and has excellent properties such as no splashing and no damage to the surrounding working surface. . [0003] However, in actual use, it is found that the existing sponge abrasives also have some problems in production and use: first, because the hard abrasives will have steel grit, brown corundum, garnet, etc.,...

Claims

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Application Information

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IPC IPC(8): B24D11/00
Inventor 赵松乔韩庆吉
Owner 山东大亚云商工业工程技术有限公司
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