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Chamber components for processing chambers and methods of making articles

A technology for processing chambers and chambers, which is applied in the field of chamber process rings, and can solve the problems of deposition chamber yield reduction, particle defects, and process shifts, etc.

Active Publication Date: 2019-12-06
APPLIED MATERIALS INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Severe corrosion of these rings can lead to particle defects on the wafer, process excursions, deposition of corrosion by-products on other chamber components, and reduced chamber yield

Method used

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  • Chamber components for processing chambers and methods of making articles
  • Chamber components for processing chambers and methods of making articles
  • Chamber components for processing chambers and methods of making articles

Examples

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Embodiment Construction

[0018] Embodiments of the present invention provide an article, such as a ring, with a corrosion-resistant thin film protective layer to enhance the useful life of the ring and reduce on-wafer defects without affecting plasma uniformity. The protective layer can have a thickness of up to about 300 microns and can provide plasma corrosion resistance for protecting the ring. The protective layer can be formed on the ring using ion assisted deposition (IAD), for example, using electron beam IAD (EB-IAD). The thin film protective layer can be Y 3 al 5 o 12 (YAG), Y 4 al 2 o 9 (YAM), Er 2 o 3 、Gd 2 o 3 、Er 3 al 5 o 12 (EAG), Gd 3 al 5 o 12 (GAG), including Y 4 al 2 o 9 with Y 2 o 3 -ZrO 2 A solid solution ceramic compound or another rare earth oxide. The improved corrosion resistance provided by the thin film protective layer improves the useful life of the ring while reducing maintenance and manufacturing costs. Furthermore, a sufficiently thick IAD coating c...

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Abstract

A ring shaped body includes a top flat region, a ring inner side and a ring outer side. The ring inner side comprises an approximately vertical wall. A conformal protective layer is disposed on at least the top flat region, the ring inner side and the ring outer side of the ring shaped body. The protective layer has a first thickness of less than 300 μm on the top flat region and a second thickness on the vertical wall of the ring inner side, where the second thickness is 45-70% of the first thickness.

Description

[0001] This application is a divisional application of a Chinese patent application with the application date of July 15, 2014, the application number 201480040772.6, and the title "Ion-Assisted Deposition of Rare Earth Oxide-based Thin Film Coatings on Process Rings". technical field [0002] Embodiments of the invention generally relate to chamber process rings having thin-film plasma-resistant protective layers. Background technique [0003] In the semiconductor industry, devices are fabricated through a number of fabrication processes that produce structures of ever decreasing size. Some fabrication processes, such as plasma etching and plasma cleaning processes, expose substrates to high velocity plasma streams to etch or clean the substrates. Plasmas can be highly aggressive and can attack processing chambers and other surfaces exposed to the plasma. [0004] Current process kit rings have performance issues due to high etch rates and plasma chemical interactions. In...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01J37/32C23C14/08C23C14/00
CPCC23C14/0015C23C14/0031C23C14/08H01J37/32477H01J37/32495H01J37/32642Y10T428/1317H01J2235/085H01J2237/3146H01J2329/28H01L21/3065
Inventor J·Y·孙B·P·卡农戈V·菲鲁兹多尔Y·张
Owner APPLIED MATERIALS INC
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