Steel-aluminium transition joint T-shaped bilateral space welding process numerical simulation calculation method

A transition joint and welding process technology, which is applied in the field of numerical simulation calculation of T-shaped double-sided interval welding process of steel-aluminum transition joint, can solve problems such as cracking failure, steel-aluminum interface temperature prediction, and interface performance degradation

Active Publication Date: 2018-04-27
CENT IRON & STEEL RES INST +1
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Problems solved by technology

[0004] The purpose of the present invention is to provide a numerical simulation calculation method for the welding process of the T-shaped double-sided interval of the steel-aluminum transition joint, which solves the problem of temperature prediction of the steel-aluminum interface during the welding process of the T-shaped double-sided interval of the steel-aluminum transition joint.
For the welding process of marine steel-aluminum transition joints and steel plates, the temperature of the steel-aluminum interface easily exceeds the limit temperature of 350°C, which leads to the degradation of interface performance and crack failure

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  • Steel-aluminium transition joint T-shaped bilateral space welding process numerical simulation calculation method
  • Steel-aluminium transition joint T-shaped bilateral space welding process numerical simulation calculation method
  • Steel-aluminium transition joint T-shaped bilateral space welding process numerical simulation calculation method

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specific Embodiment approach

[0044] Step 1: Establish a three-dimensional (or two-dimensional) thermal-mechanical coupling calculation model for the welding process of steel-aluminum transition joints

[0045] Establish the overall geometric model of three-dimensional parts (or two-dimensional cross-sections) in general finite element software, including steel-aluminum transition joints, welds, welded aluminum plates and steel plates to be welded and other parts, and combine different parts separately or Contact setting and assembly constitute the overall geometric model; then set the thermophysical parameters of steel, pure aluminum and aluminum alloy materials that change with temperature, and assign material properties to the corresponding structural parts; finally, the overall parts are meshed, and the 3D model adopts hexahedron Element mesh (tetrahedral element mesh is used for 2D cross-section model), and the mesh near the weld position is subdivided.

[0046] Step 2: Set the initial conditions and ...

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Abstract

The invention provides a steel-aluminium transition joint T-shaped bilateral space welding process numerical simulation calculation method, and belongs to the field of welding numerical simulation. The steel-aluminium transition joint T-shaped bilateral space welding process numerical simulation calculation method includes the steps that a three-dimensional or two-dimensional thermal-mechanical coupling calculation model of a steel-aluminium transition joint welding process is established; initial conditions and boundary conditions of the welding model are set; a heat source equation correction method of a T-shaped joint with welding angles is determined; a T-shaped bilateral space welding heat source subprogram is established; a task is submitted and solved, and then pose-processing and analysis are carried out. The steel-aluminium transition joint T-shaped bilateral space welding process numerical simulation calculation method has the advantages of being capable of achieving the purpose that numerical simulation calculation of a temperature field and numerical simulation calculation of a stress field can be conducted synchronously in a three-dimensional or two-dimensional T-shaped joint bilateral space welding process. By establishing a geometric structure of an actual steel-aluminium transition joint and correctly setting a bilateral space welding heat source model with angles, the influences of different welding line energies and bilateral space welding durations on a steel-aluminium interface highest temperature can be predicted, and choices for practical welding process parameters and time intervals of bilateral welding operation are guided.

Description

technical field [0001] The invention belongs to the technical field of welding numerical simulation, in particular to a numerical simulation calculation method for the T-shaped bilateral interval welding process of a steel-aluminum transition joint, which can realize the numerical simulation calculation of the temperature field in the two-dimensional and three-dimensional T-shaped joint bilateral interval welding process . Background technique [0002] In the shipbuilding and automobile industries, in order to achieve energy saving and emission reduction, some structural components began to use aluminum alloy materials instead of steel materials to reduce the quality of the hull or automobile and increase the speed. Due to the large difference in the melting point and material properties of steel and aluminum, direct welding (dissimilar material welding) of steel structures and aluminum structures is difficult and prone to failure. Therefore, at present, steel-aluminum tran...

Claims

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Application Information

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IPC IPC(8): G06F17/50
CPCG06F30/17G06F30/23
Inventor 杨丽苏航柴锋杨才福梁丰瑞罗小兵
Owner CENT IRON & STEEL RES INST
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